Heavy Duty HEPA Vac Used For Walnut Shell Blasting Media Recovery

walnut media

I was working recently with a customer who performs a variety of media blasting services. Their services involve cleaning delicate molds, armatures and electric motors prior to being re-wound. They also get into a variety of other applications that involve the need to clean coatings or other foreign matter from delicate surfaces such as jewelry, watches and similar items. They use walnut shell material as it works well without etching or otherwise damaging these surfaces.

The customer contacted EXAIR as they were looking for a reasonable way to clean up this very dusty material after they have used it. In fact, they re-use the material multiple times and needed a good way to collect it back into a central tank without creating huge dust clouds that would present a breathing hazard to their operators.

HD HEPA

Our customer contacted us after they saw we had the new Heavy Duty HEPA Vac as part of our Industrial Housekeeping Products offering now. They had a few initial questions regarding how well it actually traps the very fine materials that it vacuums. I had explained to them that we had conducted several tests on a variety of materials including everything from metal chips down to powder the consistency of baking flour. When tested with the very fine materials, we found there were no visible emissions through the filtering system and back into the atmosphere above the drum lid where the exhaust flow is located. That discussion was enough to convince this customer that the Heavy Duty HEPA Vac was the right product for them. Previously, they had been trying to use the typical electric shop vacuums that you get from the local hardware stores. While these work OK for a while, they get clogged up with the fine dust very quickly. Also, the fine dust makes its way into the electric motor causing over heating conditions and eventually failure. The Heavy Duty HEPA Vac has no moving parts to wear out. That was another advantage the customer saw as positive for their purposes.

Since buying model 6199 Heavy Duty HEPA Vac a month ago, our customer has reported back to me their success at using the unit for cleanup and recycling. Having the capability of a large, 55 gallon drum reservoir was another feature that made their job a lot easier.

If you have a rather dusty material that you need to vacuum up and make sure is contained in your operation, give some serious consideration to the EXAIR Heavy Duty HEPA Vac System. You will be glad you did.

Neal Raker, Application Engineer
nealraker@exair.com

Vacuum Chips from Blind Holes

An engine manufacturing plant had an issue with removing shavings from a blind hole to be threaded. The machining of the engine block is done on a transfer machine and is unmanned from station to station. Shavings in the drilled holes would interfere with the bottoming forming taps, causing them to break. When a tap breaks, sensors shut the entire line down.

Capture

The initial concept was to use an EXAIR Deep Hole Vac U Gun where compressed air is blown down into the hole with a small compressed air tube. The savings are captured by a soft vinyl tube under vacuum generated by the gun. This worked quite well but would require an operator positioned at that station. The customer wanted to keep the operation unmanned.

GM Romulus BO-Vacuum System HP Chip-VacThey added another station in the transfer line and installed an EXAIR 5 gallon Chip Vac with the end of its hose modified to replicate the Deep Hole Vac U Gun. They moved the modified hose end with a robot from hole to hole. This eliminated tap breakage, line shutdown, and increased uptime by 10%. 

There are a lot of innovative  ways that EXAIR products can be used.

Give our application engineers a call. 1-800-903-9247.  They would be happy to assist you.

Joe Panfalone
Application Engineer
Phone (513) 671-3322
Fax (513) 671-3363
Web: http://www.exair.com
Twitter: http://www.twitter.com/exair_jp
Facebook: http://www.facebook.com/exair

http://www.exair.com/28/dhvg.htm

EXAIR Now Has A Softball Team…. Again

It’s that time of the year, to play ball.   EXAIR now has a recreational softball team that is going to be playing on Thursday nights here in Cincinnati.  The team is going to be composed of guys from our production team, engineering department, marketing department, and even our President.

As of right now we are still gathering our equipment up and it seems like it is going to turn out to be a combination of The Sandlot, along with The Bad News Bears. (Not the Billy Bob Thorton version.)  The interesting part of the process so far is that we have already started to pull together and help each other out.  Even people who aren’t going to be playing have volunteered to watch us for comedic relief or donate some old equipment to the cause.

So other than being a group of guys that haven’t played sports in a handful of years we have one thing going for us and that is the support from EXAIR.   It really goes to show you what kind company EXAIR is.  We’ll not only help you find what you need, let you try the unit out for 30 days, then stand behind it for 5 years against manufacturer’s defect.  We will also be here to support troubleshooting and any other help you may need with the product by phone, e-mail, live chat or even fax.

If you have a question on any of our products, don’t hesitate to call.   Also, if you are in Cincinnati and want to watch some live entertainment, let us know and we’ll get you the team schedule.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

The Door Is Always Open

1299-cs

One of the avenues we offer for our customers to contact us, is by phone.  It almost seems old fashioned considering the number of emails and online IM conversations (chats) we have on a daily basis.  But, its tried and true.

Yesterday I had the pleasure of working with end users of our product in Texas.  They’ve purchased countless items from us over the years and due to an on-site accident needed a replacement item for one of our Safety Air Guns.  We have several styles with various models in each offering, so I felt some doubt we were at exactly the right place.

To erase the doubt and confirm the necessary part to the end user, I took a few photos of the spares and sent them over.  It turns out we were right on the money, but having visual confirmation gave the extra security needed to order without hesitation.  And, of course, we created another again-satisfied customer.

If you have an application or EXAIR related question, the door is always open.

Lee Evans

Application Engineer

LeeEvans@EXAIR.com

@EXAIR_LE

Choices, Choices

This past Sunday was my birthday. I had planned on teaching my 13-year-old son some basics of pitching…but it rained, so instead, he got a lesson in the basics of plumbing, since the toilet in his bathroom needed a new wax ring installed. It actually wasn’t too bad, since I learned something too: I’ve replaced a few toilet seals in my time, but I never knew how easy it was when help was available, especially from a strapping, athletic teenager who’s capable of lifting his half of that awkward, ceramic hulk. When we go to tile that bathroom floor (don’t tell him yet; it’s a surprise…maybe for HIS birthday), this is one task I don’t dread all that much anymore.

You’re probably thinking of a thousand better ways to spend a birthday, and, a thousand times, you would be right. It wasn’t all bad, though: right before we got into the plumbing project, we had lunch with some of our best friends. Since it was my birthday, I got to choose where we went. After making several fast-food suggestions that I KNEW would be unacceptable to my wife, I picked one of her favorite steak joints, and all was well. Medium well, actually…

Speaking of smart decisions, I had the pleasure of helping a new customer with product selection for a cooling application yesterday. There are many, many situations where an EXAIR product can be used for cooling, but it all comes down to two considerations. Is it better to use:

*A small-to-moderate flow of very cold air (like a Vortex Tube), or
*A high volume flow of ambient temperature air?

In this case, they needed to keep a sensitive component in a vision inspection system relatively cool in a very high temperature environment. For that kind of mass heat removal, the obvious answer was an Air Amplifier:  although a Vortex Tube can produce very cold temperatures, when the temperature of the machinery is more than a few hundred degrees, the relative “cool” of room temperature air will do just fine, especially if you can provide a LOT of it.  What (I hope) sells the customer on it is a video we recently became aware of, showing our Adjustable Air Amplifiers being used to cool the exhaust during the testing of the 2014 Corvette’s 450HP V8 engine:

If you have an application requiring a cooling flow of air and aren’t sure which way to go, give me a call. If the Corvette engine video doesn’t convince you, we can even resort to quantitative analysis of your heat load, which is almost as fun. Almost…

Russ Bowman
Application Engineer
EXAIR Corporation
(513)671-3322 local
(800)923-9247 toll free
(513)671-3363 fax
Web: http://www.exair.com
Blog: http://blog.exair.com/
Twitter: twitter.com/exair_rb
Facebook: http://www.facebook.com/exair

Service Level Improvements at EXAIR

Value

At EXAIR Corporation, we are always striving to improve our lead times and service levels for our customers. Good customer service, backed up with excellent technical service from our Application Engineering Department is just one of the ways in which we continue to be the industry leader.

Another important difference that sets us apart from our imitators is that we listen to our customers and we respond to their needs by developing products that are relevant to solving the types of industrial problems that our customers encounter. No company can be all things to all people, but within our area of expertise, we are always first to market with newly developed products. Our imitators copy the idea and follow our lead with about a 3 – 6 month delay and release their version as if it were some new revolution in technology.

Besides numerous, new product introductions, we have stepped up the game with our offering for some of the items in our product groups. Stocked items ship same day on orders we receive by 3:00 pm Eastern. Following is a list of some of the service improvements we’ve made:

-          Our long Ion Bars (standard lengths from 60” to 96” long) are now in STOCK.

-          We have added new sizes of Digital Flow Meter to our offering as stocked items (included new sizes: ½”, ¾”, 1-1/2”, 2-1/2”, 3” and 4” in both SCFM and M3/hr displays).

-          All Cabinet Cooler systems are in STOCK, including 316 SS Cabinet Cooler Systems and non-hazardous purge NHP Cabinet Cooler Systems and can ship same day.

-          All our Electronic Flow Controllers (EFC) and associated systems which include them are now stocked items.

-          All of our Deluxe Kits are now stocked items.

-          All Electronic Temperature Controllers (ETC) and associated Cabinet Cooler Systems are stocked items.

-          Lead time for Long Super Ion Air Knives has been reduced from 3 business days to 1.

-          We can manufacture and ship a custom length air knife in 3 business days (you tell us the length, we’ll make it). That is reduced from 5 days.

-          If you are a direct overseas customer of EXAIR products, we can ship your order in 1 day.

Some might say, “big deal, so you’ve added some items to stock that you didn’t previously have”. One could view it that way if they wanted to. But, to the customer who has a machine down and needs help right away, these are the ways in which we set ourselves apart and create value for our customers. Manufacturing our own products affords us this control over the processes to make adjustments so our deliveries are better.

EXAIR, as a company, works on the premise to be easy to do business with. Above is only a small portion of the many things we do every day to bring our solutions to life for our customers in a prudent, familiar and friendly way. Give us a chance to impress you. I guarantee we will not let you down.

Neal Raker, Application Engineer
nealraker@exair.com

Is It Me or My Memory?

memory

I used to have all our part numbers and most of their specs committed to memory. As of late, I have not had the immediate recall that I used to. I fretted over the loss of command until I realized it was not me. Over the last two years EXAIR has introduced 325 new products!!


Shortlist of new product:

And the list goes on. There are too many to list them all. To see them request to receive our new 168 page catalog.

Our product development program is customer driven which makes it exciting for me. Knowing that these are bona fide customer requested products and not some gimmicky fluff and puff, I feel confident in recommending them to my customers.

I would welcome you to challenge my command of recall on your next compressed air project. Give me a call at 1-800-903-9247.

Joe Panfalone

Application Engineer

Phone (513) 671-3322
Fax (513) 671-3363
Web: http://www.exair.com
Twitter: http://www.twitter.com/exair_jp
Facebook: http://www.facebook.com/exair

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