EXAIR Cabinet Cooler Systems Really Are As Easy As That

I had the pleasure of assisting a caller recently who was looking for the “rest of the instructions” for installing an EXAIR Cabinet Cooler System. Frankly, I misunderstood the question, and offered to email the 2-page Installation & Maintenance Guide that ships with every unit. He told me he had that; he just figured there had to be more.

We went over the basic steps, and I even sent him a link to our Cabinet Cooler Systems video. The portion that shows how they’re installed is less than a minute. So, even considering preparation, gathering tools, lockout/tagout (safety first, you know,) and actual installation & plumbing, you’re still probably only looking at a fraction of an hour from start to finish.

You can seriously go from this (left) to this (right) in a matter of minutes.

You can seriously go from this (left) to this (right) in a matter of minutes.

In fact, I know this was true in this particular case, as he called me back within the hour to tell me that it was up & running…”as easy as that.” With EXAIR’s Cabinet Cooler Systems…and just about all of our other product lines…it really is just as easy as that. If you have a compressed air product application and want to find out just how easy it is to solve, give me call, and we’ll find out. Easy as that.

Russ Bowman
Application Engineer
(513)671-3322 local
(800)923-9247 toll free
(513)671-3363 fax
Visit us on the web: EXAIR.com
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Back From Vacation With a Lot of Ideas

Last week I went on the annual trip to Topsail Island, NC with my family and all of the in-laws.   The week lends plenty of time to relax, play on the beach, see a shark 10′ away from you in the water…you know the normal stuff.   I couldn’t help but think as to what my next project at home needs to be, not a “real” project at home but one I will enjoy, a hobby project if you will.   I went to my favorite place in North Carolina for some much needed relaxation and input, Saigon Sam’s, a military surplus store.  It’s really more than just a military surplus store, it has that museum feel as well due to all of the relics and weapons it showcases.

Saigon Sams

 

After seeing how a lot of military items have been re-purposed and watching a few of the old Professor videos, I have decided that my next project for home will be making a Tall Bike.  What is a tall bike you ask?  Absolutely awesome is what I would say.  The legitimate answer would be it is essentially two to three bikes welded together to form one really tall bike that is not easy to get on or off of.

2011-07-02 Bicycle Friends Tall Bike a

My hopes are that it will look something like the one pictured above.   However, due to budget constraints and my love for things that work instead of look good it may appear like the one below.

tandy

Just like here at EXAIR, even at home I am constantly thinking of new projects.   One of the newest projects that has wrapped up at EXAIR is the expansion of our Digital Flowmeter family.   These meters are now available to help you monitor your compressed air use on 1/2″ through 6″ schedule 40 iron pipe OR 3/4″ through 4″ Type L copper pipe.  The EXAIR Digital Flowmeters are simple to install and include a drill guide, drill and jig to make the process even easier. Also available is our USB Data Logger or Summing Remote Display to further the ease of collecting your compressed air use data.   If you want to compare two different lines that are the same size you can simply use a set of block off rings to clamp off the probe area while the Digital Flowmeter is in use on the other line.   This means you can easily use a single Digital Flowmeter and a few sets of block off rings to monitor all of your compressed air lines that are the same size.

dfm_sizes_pr_337w

These Digital Flowmeters are an essential first step toward understanding where your air is used, when it is at its highest use and where it is used. With this understanding, you can begin to work on making your air system more efficient and using your compressed air more effectively. Using flowmeters to monitor compressed air is the intelligent first step toward saving air and money for your company. Saving money on compressed air and operating an efficient system can help secure your competitive position now and into the future.

If you have any questions or want to know more about our Digital Flowmeter family, feel free to contact us.

Brian Farno
Application Engineer
@EXAIR_BF
BrianFarno@EXAIR.com

 

EXAIR Web Site Feature: Air Data

 compressed air

Many times when we are working with customers we’re not always using the same units of measure that they are to describe pressure, force, flow or even temperature. And so, in order to help keep us and our customers all on the same page, we have developed some useful tools within the Knowledge Base section of our web site called Air Data.

The Air Data pages include links to pressure conversions, flow conversions, force conversions and heat conversions. We also explain in detail how to calculate air consumption and the differences between the various types of metal and non-metal piping systems that can be used in industry.

Finally, we have available various tables that describe the amount of expected pressure drop that can be expected through a pipe when various input pressures and flows are considered.

Overall, there is a lot of useful information in this part of our web site to help with compressed air system design and determining requirements for various types of end use products, like ours. We encourage everyone to check it out.

Neal Raker, Application Engineer
nealraker@exair.com

Super Air Nozzles Are a Better Solution for an Application

Granular brick residue blow off 2

Earlier this morning I took a call from a production facility here in the U.S. with a specific application need.  In this facility, bricks are made via automated processes, and during one stage of production a residue remains which affects future product progression.

To combat the residue accumulation, airguns were mounted in place with the triggers zip tied and controlled by an adjacent solenoid.  Using 1/4″ NPT nozzles of unknown origin, these air guns remove the build up of small granular dirt along the edge of the bricks. An image of this setup can be seen above.

While the solution provided some relief, the compressed air use was deemed excessive and the noise level too high.  The end user in this case contacted EXAIR for a more efficient and more quiet solution.

Due to the size of the existing nozzles, and the desire of the end user to only replace the nozzle portion of the setup, our recommendation was to use model 1100 or model 1126 Super Air Nozzles.  Based on prior experience, I recommended to test each style of nozzle to determine which will provide the better result.

The customer responded in turn. “Not a problem.  We have other applications that need this same type of upgrade.  I’m sure we’ll use them both and be calling you again.”

Solving problems and upgrading existing solutions is what EXAIR products are designed to do.  If you have an application you’d like to discuss, contact an Application Engineer.

Lee Evans
Application Engineer
LeeEvans@EXAIR.com
@EXAIR_LE

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