In order to fully understand how efficient your compressed air system may be, you will need to generate a system pressure profile at some point. This is a list or diagram of what pressures you have in your compressed air system at specific locations, as well as the pressure required by all the demand devices on your compressed air system.
One of the reasons for the pressure profile is that you may have an application that is far away from the compressor but also highly dependent on a specific operating pressure. You may also find an application that, due to pressure losses within the system, causes an artificially high pressure demand.
The list below gives the critical points for measuring your compressed air system profile.
- At the air compressor discharge. (If using multiple compressors, measure at each.)
- If dryers of any type are being used after the compressor measure downstream from the dryer.
- Downstream of each filter. (If a particulate filter and oil removal filter are being used it is best to measure downstream of each individual device. This is to tell when you have more than a 5 psig pressure drop or a clogged filter.)
- After each intermediate storage device, such as receiver tanks.
- At the point just before the main line from your compressor room branches off to distribution.
- The furthest point of each header line you have installed.
- On both sides of every filter/regulator units that are at high pressure point of use applications.
To give you an idea of why it is so important to measure these locations, take a look at the blogs we have posted on pressure drop. (Link Here) As you can tell by the list of blogs that comes up, pressure drop through piping can really cause a lot of wasted energy in your compressed air system. If you can get a good base line measurement by utilizing a pressure profile then you can start the process to optimizing your compressed air system.