Last week I took a call from an agricultural customer looking to replace the spray nozzle used in their feed additive process. The soy oil/beeswax solution they are applying to the feed, is slightly viscous (close to 100 cP) which seems to be clogging the tight clearances inside the current nozzle, resulting in varying flow rates and an erratic spray pattern. They had tried to contact the current manufacturer several times for a solution but were unhappy with the lack of assistance they were receiving, not to mention the long lead times of 6-8 weeks for a replacement.
After further discussion, they confirmed they weren’t as concerned with the flow rate or spray pattern, as they were with the nozzle potentially getting clogged. They were able to obtain some internal dimensions of the existing nozzle and after further review, I recommended they use our Model # AF1030SS Internal Mix Flat Pattern Atomizing Nozzle as a replacement. This nozzle has larger inside diameters which would reduce the potential for clogging. Our Internal Mix Atomizing Nozzles mix the liquid and air inside the air cap and produce the finest atomization. The flow rate can be changed by adjusting the control valve on the nozzle and/or by adjusting the liquid pressure. Internal Mix nozzles are capable of handling fluids up to 300 Centipoise. All of our Atomizing Nozzles are In STOCK, so delivery is never an issue.
When considering an Atomizing Nozzle for an application, there are some general parameters that can be helpful in making the best selection.
- Do you have a pressurized liquid source?
- What is the fluid viscosity?
- What spray pattern best fits the process?
- How much flow (GPH/LPH) do I need?
If you have an application requiring a fine mist of atomized liquid spray, please contact an application engineer for assistance.