On first glance, the enclosure shown above looks to be fairly large for use with an EXAIR Cabinet Cooler. Our individual Cabinet Coolers have a maximum cooling capacity of 2,800 BTU/hr. (~820W), but we do provide dual Cabinet Cooler systems with capacities up to 5,600 BTU/hr. (~1642W). So, although there are heat loads which are too large for use with an EXAIR Cabinet Cooler, we always perform heat load calculations for any potential application because until you run the numbers, you don’t really know.
In this case, however, the customer already knew the required cooling capacity (~3,000 BTU/hr. or 880W) thanks to an existing refrigerant based system already installed (see arrows above). This existing system was doing a great job of keeping the enclosure cool when it was working properly, but it was also prone to maintenance and breakdowns. The facility maintenance technicians had replaced filters as required on their preventative maintenance programs, but the A/C unit still required replacement multiple times. This would lead the maintenance team to open all the doors of the enclosure in an effort to remove heat, but this allowed dust and dirt to enter the cabinet and compromise the electronics inside.
Eventually, the maintenance, required repair, and exposure of sensitive electronics led this customer to search for an alternative solution, and they found the EXAIR Cabinet Cooler. Once we determined the required cooling capacity and a suitable unit (model 4750 NEMA 4 Dual Cabinet Cooler System with 3,400 BTU/hr. (~1,000W) of cooling power), the discussion turned to installation and maintenance and we had a conversation something like this:
Customer: How much time do we need to hook up the Cabinet Cooler?
EXAIR: About five minutes.
Customer: That’s it!?
EXAIR: That’s it! I’ll send you a video of the installation process.
Customer: Ok, what about PM (preventative maintenance)?
EXAIR: There isn’t any. Just feed it with clean, filtered compressed air and it will run for years.
Customer: Ok, how do we turn it on and off?
EXAIR: Well, you don’t have to. You just install the thermostat and the system does the rest. It’ll maintain whatever temperature setpoint you chose and comes preset to 95°F (35°C).
Customer: What is the lead time?
EXAIR: They’re in stock and ship same day.
After working through the application and questions from the customer, we were able to provide a sustainable, readily available solution that was a marked improvement from the maintenance prone refrigerant based system. Our Cabinet Cooler allows for easy installation, no maintenance, and years of trouble-free operation. If you have an overheating enclosure contact an EXAIR Application Engineer. We’ll be happy to help you find a suitable solution.