I received an email from an engineer that was looking at our Super Air Nozzles. They currently were using four blow-off lines that were made from 6mm ID copper tubes. The system was designed to blow out holes after machining. The engineer was in charge of the task of optimizing 25 machining stations similar to this one. He was familiar with EXAIR products from his previous employment, and he recognized the waste of compressed air by using open pipe. He purchased four Nano Super Air Nozzle, model 1110SS, for a trial. He was impressed with the performance, the low sound level, and the engineered design in safety. But, for upper management in his company, he had to show a cost savings in order to change all the stations in the facility. He asked me to help him in calculating the compressed air savings.
He gave me some additional details about their application. He was using the compressed air about 30% of the time throughout an 8 hour day at a pressure of 80 PISG. He wanted to present the savings per day, week, and year as well as the payback period in his evaluation. I have performed many of these calculations for other customers and was happy to help. It is sometimes easier to speak in terms of savings, as everyone can relate to money, especially management.
Flow: 1110SS Nano Super Air Nozzle – 8.3 SCFM at 80 PSIG
Flow: 6mm ID copper tube – 42 SCFM at 80 PSIG
This is where the COST SAVINGS CALCULATOR on our website shines!
The Calculator tells us you will see a ROI (Return on investment) is less than 5 days! And will save you $3,033.00 over a full year on compressed air generation cost alone!
Don’t be fooled by the initial cost of a tube, pipe, drilled holes, or a substandard nozzle. You can see by the facts above, if you use any additional compressed air in your blow-off application, it will cost you a lot of money in the long run. If you need any help in calculating how much money EXAIR products can save you, you can use our Air Savings Calculator from our website, or you contact an Application Engineer at EXAIR. We will be happy to help you.