Recently I took a call from an existing customer that is questioning their Heavy Duty Line Vac Kit setup. They are experiencing around a 38 psig pressure drop from before the filter in the system to the inlet of the Line Vac. At first glance, they assumed this was due to the filter restricting the flow. They then posed the question, “Do I have to run this filter or can I take it out? I mean I already have a filter at my compressor.” The answer is yes, install the filter. It will keep dirt, scale and condensate from entering the Line Vac or other components downstream. In the case of a Line Vac, a filter will also prevent this unwanted debris from getting into the material being conveyed.
However, this is a great question, especially when assuming the filter is causing the pressure drop – but that was not the case for this application. So more questions were asked to our customer to determine what the root cause of the pressure drop could be. Seeing a pressure drop across a filter can be caused by several factors.
One would be an inappropriately sized filter. This can restrict the volumetric flow of air through to the point of use causing a pressure drop. All of the filters supplied with our product kits are auto-drain, have 5 micron filter elements and appropriately sized to operate the product at 80 psig inlet pressure so this was not the problem.
The next issue could be that the filter is clogged, this brought on another question. If you see more than a 5 psig pressure drop across a filter from EXAIR then we suggest changing out the filter element as it could be clogged and not permitting the full volumetric flow through. This installation was fairly new and a quick test without a filter element installed proved it was not the filter element that was clogged.
That brought us to the last variable, the length, size, and number/type of fittings between the filter and the Heavy Duty Line Vac. This length of pipe was more than 30′ in length and was only appropriately sized for a 10′ length or shorter run. The customer was using a 1/2″ Schedule 40 black iron pipe to feed a 2″ Heavy Duty Line Vac at 80 psig inlet pressure. The 2″ Heavy Duty Line Vac Kit will utilize 75 SCFM at 80 psig inlet pressure. That will need a 1/2″ Sched. 40 pipe that is 10′ long or less in order to not have friction loss within the feed pipe. Armed with this information the customer is researching whether or not the line needs to stay that long. If it does, they will have to re-plumb the system with a minimum of a 3/4″ Sched. 40 black iron pipe.
Luckily this was all able to be discussed within a few hours of time and the customer is on their way to an optimal supply system for their in-line conveyor. One brief phone call took this customer from lackluster performance and thinking a product was not going to work for what they need, to performing beyond their expectations, and being able to keep up with their production needs.
If you have a product or any part of your compressed air system that you question why it may be performing or not performing a certain way, please do not hesitate to reach out to our knowledgeable team of Application Engineers. We are always interested in finding a solution to your needs.