Want to Know How Much Money you can Save? Use EXAIR’s Efficiency Lab

Growing up as a kid of the 80’s I remember wanting a Nintendo 64. This was very much a want due to the excellent advertising and having friends that got them when they first came out. So, like many kids of the times, I set forth to present my case to my parents and sell them on the benefits to me receiving this 64 bit wonder of the world. These benefits all revolved around me doing chores and “helping” to earn money to go towards the end goal. Thinking back now, I really should have started to learn more about negotiating earlier in life because my parents and older brother really made out on the deal. The point is, I had to make sure that they saw a return on their investment. Mainly, I would be entertained and they would get some stuff done around the house without complaints.

1 – NUTS For Nintendo special on ABC news 20/20 from 1988

Well, flash forward to today and I still feel as though it is always an easy justification if I have supporting evidence of the benefits and even better, if there is some form of cost savings that will be had by spending money on a project or a tool. Often times the justification is the amount of time spent on a task. Well, here at EXAIR we completely embrace that justification culture and, in many cases, can provide you the information necessary to present to management or budget committee – the simple ROI your company will see when investing in EXAIR products. The best part is, this study is always free.

The way it works is pretty simple, we want to compare your current solution to our engineered products. EXAIR has a simple form that gets filled out (or you can call, e-mail or chat) explaining your application to us. We ask for a few key pieces of detailed information, and for you to send one of your current solutions (the nozzle, homemade device, or open tube for example). Then we run side by side tests in house to determine air consumption, noise, and force at the same pressure you are using at your facility. That’s right, this testing is all done here at EXAIR through our EXAIR Efficiency Lab. We document these performance characteristics and send a report showing a simple return on investment for you if you replace your device with an EXAIR engineered solution.

EXAIR’s Free Efficiency Lab

This information is then easily backed up by our 30 day guarantee on stock products. Get the EXAIR solution in, test it in your facility and see how the savings stack up. If there is anything that doesn’t stack up, you simply let us know and send the units back.

The entire Efficiency Lab and 30 day guarantee are offered to all of our customers that are within the US and Canada. If you would like to discuss what is possible for you and your team, please reach out to an Application Engineer.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

1 – Hertz, Steve – NUTS FOR NINTENDO special on ABC news 20/20 from 1988, 6/24/2010 – Retrieved from https://www.youtube.com/watch?v=yt4KG9ib8S4

NEW 1/4″ HollowStream™ Cone Liquid Atomizing Nozzle – IN STOCK And Ready To Ship!

Lately, around the globe, we are all getting a little too used to hearing this from vendors. “Okay, so I have your order for one piece, and that is going to be on hold for 8 weeks until we can get parts in.” At EXAIR, we are able to state our products are in stock and ready to ship same-day on orders received by 2 PM ET that are shipping within the US or Canada. There is no exception when it comes to our brand new 1/4″ NPT HollowStream™ Cone Liquid Atomizing Nozzle.

1/4″ NPT HollowStream Liquid Atomizing Nozzle

Since introducing our first liquid only nozzles (no air required) we have been working to add these hollow cone pattern nozzles add to our liquid spray nozzles (complimenting our full cone spray nozzles). There are six flowrate capacities with a 1/4″ NPT inlet. These capacities will range from .06 GPM (.23 LPM) up to 2.5 GPM (9.45 LPM) flow rates. The HollowStream provides a ring of liquid upon your target that can be used for cooling, cleaning, rinsing, or suppression of dust. By only using the outer ring to cover a similar space as a full cone spray the amount of liquid is reduced. This is all done by a pressurized liquid supply.

Spray Dimensions and Pattern

The small footprint of the nozzle matched with the spray volume and pattern is ideal for tight-fitting areas or areas where manifolds of multiple nozzles are required. The maximum through passage is also large enough to permit some slurries and particulate to pass through when recycling the rinse or wash water is needed.

If you would like to discuss your spray application and determine if the 1/4″ NPT HollowStream Cone Nozzle is right for you, contact us. We look forward to helping you determine the correct product that will make the most efficient use of your resources.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

Air Guns to Meet & Exceed OSHA Standards

The Soft Grip Safety Air Gun is a blow gun which is in stock for immediate shipping and has a durable cast aluminum body that is suited for rugged industrial use.  The ergonomic design has a large trigger and a soft, comfortable grip for easy operation and keeps the hand in a comfortable position for extended periods of use. A convenient hook hanger allows for easy storage when not in use.  Aluminum Extensions (up to 72″ long) and Stay Set Hoses (up to 36″ long ) can be fitted, providing access to hard-to-reach places. Chip Shields are available for most models, protecting operators from flying debris, helping to meet an important part of OSHA’s requirements for the safe use of compressed air, OSHA Standard 1910.242(b).

blog_SGSAG_500x

The Soft Grip Safety Air Gun can be configured with dozens of nozzle options, air consumption as low as 2.5 SCFM @ 80 PSIG of supply pressure and up to 60 SCFM if needed.  Nozzle materials include Zinc Aluminum alloy, Stainless Steel, and PEEK thermoplastic as well as forward blowing or back blow nozzle options.

Using any of EXAIR’s Safety Air Guns with an Engineered Air Nozzle will provide safe and efficient use of compressed air, reduce energy costs, and eliminate harmful dead-end pressures (again, helping to comply with the OSHA standard for safe use of compressed air) when compared to standard commercial air blow guns, open pipes, and other homemade attempts to use compressed air efficiently and effectively.

When outfitted with EXAIR’s engineered air nozzles, the Soft Grip Safety Air Gun is a powerful ally to reduce personnel noise exposure and protect them from noise-induced hearing loss. This is another important safety feature complying with OSHA’s standard 29 CFR-1910.95(a). Lowering the ambient noise level also helps to improve operator satisfaction of their working environment.

The Soft Grip Safety Air Gun can be configured to meet applications from delicate blowoff of electronic circuit boards to large chip removal in metal cutting operations, and everything in between.

If you have questions regarding the Soft Grip Safety Air Gun or would like to talk about any EXAIR Intelligent Compressed Air® Product, feel free to contact an Application Engineer who can help you determine the best solution.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

A Super Air Knife Benefits Aerospace Manufacturing

The aerospace industry has a high demand for high quality materials and can often be the leading users of high-quality materials. Since these sort of materials are typically very expensive it should be no surprise that manufacturers of aerospace parts are always looking for ways to gain efficiency within their processes. Today’s blog offers insight into how one aerospace company optimized its performance.

1 – Airplane Interior

A manufacturer of passenger plane interiors contacted us looking to improve their feed of material in and out of presses. They manufactured aircraft plywood and struggled with a hands-free way to help “float” the sheets during loading and unloading. They also spent a good amount of time waiting for the sheet to cool enough to handle for removal. These presses opened a minimal amount and were pressing the layers of the sheet together and then needed to be slid out of the press and moved on to the next process. The operators would use a handheld blowgun to try and blow under the sheet to move and adjust its positioning however they were then left with only one hand to do the positioning which became cumbersome. After the sheet was pressed they would blow with the same gun again and attempt to cool down the handling location and then drag it back out of the press. This was not a safe or efficient method to handle these sheets.

To improve the process this manufacturer installed a Super Air Knife. The opening on the press was 6′ wide, so they used a 72″ Super Air Knife w/ Plumbing Kit Installed Kit on one press as a test run. The knife was fed from a line that was outfitted with a solenoid valve that tied into a sensor already existing on their press so the air would only be fired when called for by the operator. While the knife did consume more air per minute of operation they were able to reduce the overall time air was being used for loading because the operator now had both hands to work with the sheet.

A 72″ Super Air Knife w/ Plumbing Kit Installed blowing debris off a part being laser cut.

Once the process was completed and the press opened the knife would turn on again to cool the sheet, then within a few seconds, the operator would reach in and again be able to easily float the sheet out. This was all made possible by the low profile design of the Super Air Knife not inhibiting the range of motion the operators had and not having to block the limited work envelope they had at the machine.

With this test machine improving production time, operator satisfaction, and enabling safer machine operation the company elected to implement a program installing the 72″ Super Air Knives on each one of their presses. If you would like to discuss any point of use compressed air application that needs improvement or isn’t as safe or efficient as you would like in your facility, contact an Application Engineer.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

1 – Timofejev, Aleksandrs – Turkish Airlines, TK015, Instanbul- Sao Paulo- Buenos Aires – 16 June 2013, retrieved from commons.wikimedia.org/wiki/File:Turkish_Airlines,TK015,_Istanbul-_Sao_Paulo-_Buenos_Aires-_panoramio.jpg