If you need to operate at a different pressure because you require less or more force or simply operate at a different line pressure, this formula will allow you to determine the volume of air being consumed by any device.
Lets first consider the volume of the 1100 Super Air Nozzle at a higher than published pressure. As shown in the formula and calculations it is simply the ratio of gauge pressure + atmospheric divided by the published pressure + atmospheric and then multiply the dividend by the published volume. So as we do the math we solve for 17.69 SCFM @ 105 PSIG from a device that was shown consume 14 SCFM @ 80 PSIG.
Now lets consider the volume at a lower than published pressure. As shown it is simply the ratio of gauge pressure + atmospheric divided by the published pressure + atmospheric and then multiply the dividend by the published volume. So as we do the math we solve for 11.04 SCFM @ 60 PSIG from a device that was shown to consume 14 SCFM @ 80 PSIG.
When you are looking for expert advice on safe, quiet and efficient point of use compressed air products give us a call. Experience the EXAIR difference first hand and receive the great customer service, products and attention you deserve! We would enjoy hearing from you.
The other day I received a call from the Corporate Director of a manufacturing company with multiple locations across the country. He had grown frustrated with the service and quality he was receiving from his current Air Gun & Nozzle supplier. He explained that he was unable to buy the individual components to make repairs to the air guns and described the overall quality as “disposable”.
I asked him for model air gun he had been purchasing so that I could make an accurate comparison and recommendation for the equivalent or better EXAIR offering. As I researched this competitive air gun I was surprised to find out that the specifications were vague at best. What I mean by that is EXAIR clearly publishes air consumption @ 80 PSI, force which is specified @ 12″ from the nozzle and the sound level in dBA @ 3′ from the nozzle.
The customer reported an average noise reduction of over 15 dBA which looks considerable, however it is a greater gain than the number would indicate. An increase of 10 dB is required before sound is perceived to be twice as loud, therefore EXAIR lowered the perceived sound by over 150%!
When you are looking for OSHA safe, quiet and efficient point of use compressed air products give us a call. Experience the EXAIR difference first hand and receive the great customer service, products and attention you deserve! We would enjoy hearing from you.
Vortex Tube Generators are the internal component that controls the volume of air entering the Vortex Tube and ultimately the volume of cool/cold air produced.
EXAIR manufactures three sizes of Vortex Tubes, small, medium & large. Each size can produce a range of cooling power that can be changed by installing a different generator that will change the volume output capability of that Vortex Tube. The generators for small size vortex tubes can operate at 2, 4 or 8 SCFM (maximum cooling power of 550 BTU/HR), generators for the medium size at 10, 15, 25, 30, or 40 SCFM (maximum cooling power of 2,800 BTU/HR) and the generators for the large size operate at 50, 75, 100 or 150 SCFM (maximum cooling power of 10,200 BTU/HR). The Vortex Tube is sold with one generator installed.
The generators are marked with a number and a letter. The number indicates the capacity (SCFM of air consumption) and the letter indicates the type of operation (“R” for maximum refrigeration or “C” for maximum cold temperature). The maximum refrigeration (“R”) works best when the majority of the inlet air is exhausted out the cold end of the Vortex Tube. They work most efficiently with smaller temperature drops and larger volume of flow than the other generators. The maximum cold generators (“C”) can produce temperatures below 0°F, and work best when the minority of the inlet air is exhausted out the cold end of the Vortex Tube. The volume of cold air produced is less but you will experience greater temperature drops.
If a different cooling capacity is desired, other generators are available by either purchasing them individually or by purchasing one of the (3) highly versatile Vortex Tube Cooling Kits designated as the 3908 (small), 3930 (medium) or 3998 (large). The Kits include the Vortex Tube, Filter Separator, Vinyl Tubing, Tubing Adapter, Tube Clamps, Cold End Muffler (Optional Hot End Muffler Available) and Both “R” & “C” Generators.
If you would like to discuss Vortex Tubes, their Generators, or any of EXAIR’s safe, quiet & efficient compressed air products, I would enjoy hearing from you…give me a call.
Upon moving to our new house, quite a distance from our old location, my wife and I were looking for a new “go to” restaurant that would be close to our new digs.
I did a Google search and found a place that was only a couple miles away and had good reviews. My wife and I went in and it was a quaint little place. The food was good, as expected, but the service was not.
We discussed the lackluster service and decided to go again about a week later hoping it was an isolated incident. On this visit we had a different server (which turned out to be the owner). Long story short, the service was again not good. It took a long time to place our order and receive our food.
I was ready to just write them off but my wife has a very soft and forgiving heart. So against my vote we go a third time. Which turned out to be a carbon copy of the 1st visit. With one great exception, we left after we had been there 25 minutes and our order was not taken. So, now we drive farther to our “old standby” because the service makes the difference to us.
The chart below is representative of reasons business’s lose customers.
Fortunately, EXAIR is a customer centric organization. EXAIR ensures that the staffing is present to handle your needs with the care and quickness you deserve and our culture dictates that we serve you effectively and efficiently! With both a Customer Service and Application Engineering Department we can handle your questions and requests consistently and accurately. Speak with a real person, and learn from over 159 years worth of combined manufacturing experience.
Did you know that most items are available for same day shipping (limits on quantities) with orders that can be processed by 3:00PM Eastern Time for the USA? Last but certainly not least EXAIR offer’s a 30 day money back guarantee on all our catalog items within 30 days of the purchase date!
When you are looking for quiet and efficient point of use compressed air products or static reduction devices, give us a call. Experience the EXAIR difference first hand and receive the great customer service, products and attention you deserve! We would enjoy hearing from you.
EXAIR’sHeavy Duty Threaded Line Vac air operated conveyors can take ordinary threaded pipe and convert it into a powerful conveying system for pellets, scrap trim, bulk solids, chips, paper, small parts, sawdust, granules, and many other bulk materials. The Heavy Duty Threaded Line Vac attaches easily to plumbing pipe couplers, making it easy to build a complete system with parts that are readily available from your local home supply or hardware store.
They are available in 7 different sizes ranging from 3/8 NPT to 3 NPT and are made from a proprietary hardened alloy for superior abrasion resistance and performance. Heavy Duty Threaded Line Vac Air Conveyors are ideally suited for conveying large volumes of materials over long distances. They eject a small amount of compressed air to produce a vacuum on the intake side and a high output flow from the outlet side. Using a regulator to control the compressed air supply pressure, the rate of conveyance can be controlled to match what the application requires all while minimizing your compressed air usage!
The Heavy Duty Threaded Line Vac Kit includes a pressure regulator, filter separator to keep the air clean, modular coupler clamp (connects air regulator to filter separator, not shown below) and the mounting bracket for ease of installation.
Line Vacs are still on promotion through October, so act now to receive a free air nozzle with your purchase.
If you would like to discuss Heavy Duty Threaded Line Vac Air Conveyors or any of EXAIR’s safe, quiet & efficient compressed air products, I would enjoy hearing from you…give me a call.
When trying to explain or state a number associated with how loud a sound or noise is it can be somewhat confusing or at the very least, ambiguous. This blog will help to make it clear and easy to understand the difference between Sound Power and Sound Pressure.
Sound Power is defined as the speed at which sound energy is radiated or transmitted for a given period of time. The SI unit of sound power is the watt. It is the power of the sound force on a surface of the medium of propagation of the sound wave.
Sound Pressure is the sound we hear and is defined as the atmospheric pressure disturbance that can vary by the conditions that the sound waves encounter such as furnishings in a room or if outdoors trees, buildings, etc. The unit of measurement for Sound Pressure is the decibel and its abbreviation is the dB.
I know, the difference is still clear as mud! Lets consider a simple analogy using a light bulb. A light bulb uses electricity to make light so the power required (stated in Watts) to light the bulb would be the “Sound Power” and the light generated or more specific the brightness is the “Sound Pressure”. Sound just as with the light emitting from the bulb diminishes as the distance increases from the source. Skipping the math to do this, it works out that the sound decreases by 6 dB as the distance from the sound source is doubled. A decrease of 3dB is half as loud (Sound Pressure) as the original source. As an example sound measured at 90 dB @ 36″ from the source would be 87dB at 54″ from the sound source or 84dB at 72″.
We at EXAIR specialize in making quiet and efficient point of use compressed air products, in fact most of our products either meet or exceed OSHA noise standards seen below.
EXAIR also offers the model 9104 Digital Sound Level Meter. It is an easy to use instrument for measuring and monitoring the sound level pressures in and around equipment and other manufacturing processes.