If you follow along with our blog, you will notice that we have recently published a few entries relating to our Atomizing Nozzles. Today, I would like to continue this trend and focus on our Siphon Fed Atomizing Nozzles.
When recommending an Atomizing Nozzle for a particular process, we try to obtain as much “general” information as possible about the application, such as:
What type of spray pattern do you need?
How wide of an area needs to be covered?
What kind of flow rate needs to be achieved?
Is the liquid source pressurized?
What is the viscosity of the liquid?
While all of this information is going to help simplify the selection process, when we get a reply that the liquid isn’t pressurized, the choice becomes a little less complicated.
Our Siphon Fed Atomizing Nozzles are the preferred solution in applications where a pressurized liquid source isn’t available. With a steady supply of compressed air, these nozzles are able to draw the liquid into the nozzle with suction heights up to 36″ for our 1/8″ NPT and 1/4″ NPT nozzles, and up to 24″ for our larger 1/2″ NPT Models. They can also be gravity fed as well.
These nozzles mix the fluid internally and are capable of handling viscosity up to 200 centipoise. Depending on the size of the nozzle and supply air pressure, flow rates can range from 0.4 GPH up to 60 GPH with either a round or flat fan spray pattern. There is also an adjusting valve for more or less liquid flow as needed to fit the demand of the application.
We also offer these nozzles with our patented No Drip feature which positively stops the liquid flow when the supply air pressure drops below 30 PSIG, eliminating the need for any additional valves or supply lines.
If you have an application requiring a fine mist of atomized liquid, give me a call at 800-903-9247.
Last week I took a call from an agricultural customer looking to replace the spray nozzle used in their feed additive process. The soy oil/beeswax solution they are applying to the feed, is slightly viscous (close to 100 cP) which seems to be clogging the tight clearances inside the current nozzle, resulting in varying flow rates and an erratic spray pattern. They had tried to contact the current manufacturer several times for a solution but were unhappy with the lack of assistance they were receiving, not to mention the long lead times of 6-8 weeks for a replacement.
After further discussion, they confirmed they weren’t as concerned with the flow rate or spray pattern, as they were with the nozzle potentially getting clogged. They were able to obtain some internal dimensions of the existing nozzle and after further review, I recommended they use our Model # AF1030SS Internal Mix Flat Pattern Atomizing Nozzle as a replacement. This nozzle has larger inside diameters which would reduce the potential for clogging. Our Internal Mix Atomizing Nozzles mix the liquid and air inside the air cap and produce the finest atomization. The flow rate can be changed by adjusting the control valve on the nozzle and/or by adjusting the liquid pressure. Internal Mix nozzles are capable of handling fluids up to 300 Centipoise. All of our Atomizing Nozzles are In STOCK, so delivery is never an issue.
When considering an Atomizing Nozzle for an application, there are some general parameters that can be helpful in making the best selection.
Do you have a pressurized liquid source?
What is the fluid viscosity?
What spray pattern best fits the process?
How much flow (GPH/LPH) do I need?
If you have an application requiring a fine mist of atomized liquid spray, please contact an application engineer for assistance.