When it comes to applying coatings, cooling, humidifying, or lubricating, precision atomization makes all the difference. EXAIR’s Internal Mix Atomizing Nozzles are engineered to provide fine, uniform spray patterns with exceptional control—helping manufacturers achieve consistent results while conserving compressed air and liquid.
How EXAIR Internal Mix Atomizing Nozzles Work
EXAIR’s Internal Mix Atomizing Nozzles mix compressed air and liquid inside the nozzle body. This design produces the finest atomization and is ideal when both air and liquid flow rates can be precisely controlled.
The result? A highly consistent spray pattern with optimized droplet size and coverage—perfect for applications requiring accuracy and repeatability.
Key Benefits
- Fine atomization: Internal mixing produces a mist with smaller droplets for superior coverage and surface finish.
- Flexible spray patterns: Available in round, narrow-angle, and flat fan patterns to suit a wide range of needs.
- Precise flow control: Independent adjustment of air and liquid allows you to fine-tune performance for your exact process.
- Durable construction: Built in stainless steel for long life and corrosion resistance, even in harsh environments.
- Reduced waste: Delivers the right amount of liquid—exactly where it’s needed—minimizing overspray and product loss.
Applications Across Industries
EXAIR Internal Mix Atomizing Nozzles are used in a wide variety of industries and processes, including:
- Coating and painting of parts or products
- Cooling of molds, tooling, and components
- Moistening of materials in paper, textile, or food processing
- Lubrication in metalworking or cutting operations
- Dust suppression in handling and processing operations
Why Choose EXAIR?
With EXAIR, you’re getting more than just a nozzle—you’re getting a complete engineered solution backed by decades of experience in compressed air efficiency. Every nozzle is designed for reliability, ease of maintenance, and precise performance, ensuring a consistent spray every time.
Looking to improve your spray application efficiency?
Explore EXAIR’s Internal Mix Atomizing Nozzles and discover how precision atomization can enhance quality, reduce waste, and improve process control in your operation.
Jordan Shouse, CCASS
Application Engineer