Being a Manufacturer Who Improves Manufacturing Has Benefits – For You

On many of occasions EXAIR has benefitted from our own products. One of the fertile areas for testing, product development, and customer feedback are our own manufacturing and assembly processes. Yes, EXAIR is a real factory in Ohio with employees, machinery, and equipment that uses our products everyday. Being a production facility leaves us best suited to understand the abilities, challenges, and opportunities of our customers. Today, I want to point out how two of our products have helped us to make Intelligent Compressed Air products that exceed your expectations. The Ultrasonic Leak Detector and Chip Trapper have both been studied at our facility to measure and understand the real benefits and capabilities of our products for our customers. Below is their story.

Leak Detector

Ultrasonic Leak Detector, Model 9061

 

Famously, one of the original case studies for our Ultrasonic Leak Detector took place at 11510 Goldcoast Dr Cincinnati, OH. (That’s EXAIR Corporation’s address). As the biggest rival against wasted compressed air, having it at EXAIR would be inconsistent with our own philosophy – we just can’t have it. Our President, Bryan Peters wrote about the benefits of the Ultrasonic Leak Detector in a blog “Free Money!…”. In the blog, he details the mystery of the compressed air costs during times when our plant was not running. Compressed air was so expensive that was costing us money while we were closed. Using the ultrasonic leak detector, EXAIR was able to find our leaks and fix them. The leaks in our system were miniscule compared to some old and very large compressed air systems. But even with our relatively small leaks we were able to save ONE MILLION CF per year of compressed air. This lost compressed air results in significant energy consumption as your compressors try to keep up with the demand caused by the leaky air lines. Please stop wasting money and energy on compressed air leaks. Find them today with EXAIR Ultrasonic Leak Detector.

EXAIR's new Chip Trapper

EXAIR’s Chip Trapper

At EXAIR, we also deal with a  variety of metalworking coolants as we manufacture aluminum, brass, and stainless steel parts. Before we started using our Chip Trapper, our water based coolant would last around 2 months. After those six weeks, we would vacuum out the coolant. After the coolant is pumped out, we would then shovel out the chips that had settled in the bottom of the sump. This task is time consuming, and the smell is awful from the rancid coolant. We found that by using a Chip Trapper weekly. We could extend our coolant life to six months. Some may say that cleaning the coolant sumps weekly is adding work. That is an old mentality though because by removing chips from the coolant weekly we save hours of labor we used to consume every two months and clean up our coolant in minutes not hours.  Here is a video to learn more. Our machinists loved our final prototype so much they kept it. You know how machinists are. Don’t mess with their tools.

Dave Woerner
Application Engineer
@EXAIR_DW
DaveWoerner@EXAIR.com

 

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