Category: Compressed Air

HollowStream™ Cone Liquid Nozzles for Spray Applications

Published on by johnball2014Leave a comment
1/4″ NPT HollowStream Liquid Atomizing Nozzle

When it comes to liquid spraying, EXAIR has a new line of all liquid nozzles.  They are engineered to spin the liquid in order to break the surface tension.  Passing through a precision orifice, the liquid will break into fine particles.  The smaller the particle size, the greater the surface area, which reduces liquid use.  For this blog, I will cover the HollowStream™ Cone Liquid Nozzles. 

The HollowStream™ Cone Liquid Nozzles produce a liquid ring on the target. This will reduce the liquid usage as compared to the FullStream™ Cone Liquid Nozzles.  They are available in NPT and BP female threads in ¼, 3/8, and 1/2 sizes with varying liquid flow rates. They are all made of 303 stainless steel with a vaneless design to help resist clogging.  They can handle 250 PSIG (17.2 Bar) of liquid pressure and operate at temperatures up to 800oF (427oC).  Some applications would include cooling, quenching, washing, foam breaking, sanitizing, and degreasing.

HollowStream™ Cone Nozzles

To share an application, we have worked with a metal pin manufacturer.  Their process was to harden and temper the carbon steel pins to make them very strong.  There are a few ways to heat-treat metal.  For this company, they heated the pins to a very high temperature.  Then they would quench the pins with oil to reduce the temperature quickly.  After that, they needed to wash the pins to remove the oil.  From there, the pins would travel to the tempering oven.  The wash system was very important, as they needed to remove the oil from the surface of the pins.  The “cleanliness” would affect the tempering process as well as create toxic smoke.  The washing solution was expensive, and they were looking for a way to reduce this amount without sacrificing cleanliness.  We recommended six pieces of the model HL1011SS to cover the work area when the pins came out of the oil bath.  We also matched their current liquid spray usage with the six pieces of the HL1011SS as an assurance for this customer.  When they started using the HollowStream Nozzles, they realized that the liquid surface area was enhanced, and they started to reduce the liquid line pressure.  They were able to reduce the total amount of wash solution by 25%.  As mentioned, when liquids have a larger surface area due to how they are applied, less fluid is required. 

If you have a process where you need to reduce the amount of liquid to save money, EXAIR offers a line of Liquid Atomizing Nozzles as well as Air Atomizing Nozzles.  The design is to reduce the droplet size to increase coverage.  Here is a blog with the Air Atomizing Nozzles for improving Gummy Candy Production.  In either case, if you have questions on how we can reduce costs and improve processes, you can contact an Application Engineer.  We will be happy to help you.   

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

EXAIR Accessories: Mag Bases and Stay Set Hoses

Published on by Jordan T ShouseLeave a comment

EXAIR Manufactures a variety of intelligent compressed air products that can cool, clean, coat, convey, and conserve.  They’re designed specifically with enhanced efficiencies, OSHA safety, and high quality in mind.  What could make our products even better?  Making them movable, with the ability to aim them exactly where you need them!  EXAIR offers Magnetic Bases and Stay Set Hoses to achieve this.  In this blog, I will cover the features and benefits of both products.

Offered in Lengths of 6″ to 36″

Stay Set Hoses:The Stay Set Hose gives you that possibility of manually adjusting and re-adjusting smaller EXAIR products like Super Air Nozzles and Air Jets.  The hose has a “memory” function, and it will not creep or droop until you physically move it.  They work very well in directing the air flows at specific target areas.  The Stay Set Hoses come in lengths from 6” (15cm) to 36” (91cm), and they have threaded connections with either ¼” NPT male on both ends or with a 1/8” NPT female X ¼” NPT male thread.  The hoses are made from reinforced synthetic rubber and have a pressure rating of 250 PSIG (17 bar).  They can add versatility to our Safety Air Guns and Blow-off Stations.  If you need positioning for precise blowing or adjustments for different targets, the Stay Set Hoses would be a nice addition to include with your EXAIR products. 

Top Left: 9042 , Top Right 9043, Bottom 9029

Magnetic Bases: If you need a solid mount to steel surfaces or to move your blow-off system to different locations, a Magnetic Base will allow you to do these functions.  It has a 100 lb. (45.5Kg) pulling force to keep the blowing device attached firmly until you want to move it.  They can be mounted in a vertical or horizontal position.  EXAIR offers a single outlet Magnetic Base or a dual outlet Magnetic Base (for multiple blowing products). The bases come with a ¼ turn shut-off valve to easily turn on and off the compressed air to the EXAIR products. If you want to combine the Stay Set Hoses and Magnetic Bases with your EXAIR Air Nozzles and Air Jets, we can create this with the EXAIR Blowoff System.  We can combine multiple parts into a single model number.  At EXAIR, we pride ourselves with great customer service and an “easy to do business” philosophy.  You can contact a friendly Application Engineer to build an efficient, safe, and movable system just for you.

Jordan Shouse
Application Engineer

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Twitter: @EXAIR_JS

Common Applications for EXAIR’s Line Vacs

Published on by Tyler DanielLeave a comment

Generally, when we’re talking about a Line Vac application it involves the transfer of bulk materials from one place or another. Most applications involve replacing what we call a “bucket and ladder” operation. An operator must fill a bucket or container with the material, climb up a ladder, and then deposit it into a hopper.

One such common application we’ve handled rather frequently, is conveying raw (green) coffee beans from a bulk sack or container up into a hopper for roasting. We’ve worked with large well-known manufacturers, as well as small mom-and-pop type roasters out in Hawaii. To help facilitate this, my colleague John Ball and I shot a quick video with some raw beans we had lying around from a prior customer test:

Line Vacs don’t need to be just about conveying bulk material into a hopper. We’ve seen the Line Vac used to strip any remaining wire or yarn off of a remaining spool for reuse. They’ve also been used by electrical contractors to run wire through underground conduit:

EXAIR offers Line Vacs with different connection styles as well to accommodate different methods of material transfer. The applications above utilized our smooth Line Vacs that are designed to be used with smooth-bore hose or tube. The Threaded Line Vac is offered with NPT threaded connections on the inlet and outlet for use with rigid pipe. For customers operating in the food or pharmaceutical industry, we offer Line Vacs in 316 SS in threaded, smooth, or solely in 316 SS with our Sanitary Flange Line Vac.

The Sanitary Flange Line Vac incorporates ISO 2852 compatible flanges on both the intake and outlet of the Line Vac. In the food/pharmaceutical industries, these types of connection styles are common to allow for easy removal of the system for sanitization purposes. An application I worked on recently involved a customer in the Food & Beverage industry that needed a solution for transporting bulk bags of salt. They’d looked at a high capacity conveyor system to serve this need, only to find out that it cost nearly 10x that of the Sanitary Flange Line Vac. The Model 161200-316 was used to convey this salt easily for them without the need to purchase a large and complicated system. The Line Vac has absolutely no moving parts to wear out and is maintenance-free, so it not only saved them money in purchase price but in subsequent maintenance costs down the line as well.

Heavy Duty Line Vacs operate in the same manner as our standard or threaded units, but are constructed of a hardened alloy steel engineered for use with abrasive media. The Heavy Duty Line Vacs are offered with both smooth or threaded connection styles and also provide a boost in conveyance when compared with our other Line Vacs. The Heavy Duty Line Vacs are ideal for any media that is abrasive in nature or for applications requiring higher conveyance rates over longer distances

If you believe you have a solution in your facility for any of our Line Vacs, act FAST! The promotion is running now through October 31st that includes a FREE 2″ Flat Super Air Nozzle.

Tyler Daniel, CCASS

Application Engineer

E-mail: TylerDaniel@EXAIR.com

Twitter: @EXAIR_TD

You Have To Start Somewhere.

Published on by Brian FarnoLeave a comment

The school year is in full swing here in Cincinnati and all three of my daughters have different extracurricular activities they partake in. This fall, that equates to divide and conquer for my wife and me 4 nights of the week for practices then the weekends are also separate and conquer, but mainly on Saturday. This eats away at times we would typically use at home to get some walking in or even just generally getting stuff done. This schedule combined with working earlier has caused me to lose almost all workout desire. That is until I got to the first practice my oldest had which just happens to be held on my alma mater’s campus and is right next to Nippert Stadium.

When we arrived I noticed most parents were just hunkered down in their cars and watching movies or doom scrolling social media. I try to avoid doing that for 90 minutes straight if I can and so far I have. I started hitting the stairs at the University of Cincinnati’s Nippert Stadium with my 35-pound ruck on my back. While my goal is to be able to complete the standard they have for their 9/11 memorial event I also want to get back into the shape I was in when I did back-to-back GORUCK events and could crank out burpees without crying on the outside. After going up one column of stairs from the field to the concourse level I go across and down the next set until I have done every column of stairs that go from the concourse to the area directly. For their event, I have to complete two laps which will equate to the number of steps within one of the towers.

So to train, I started with seeing how many sets I could do without feeling like I was going to not be able to reach the top and walk to the car. Surprisingly, I was able to get about half of the stadium done. Then I still had another hour to kill, so I hydrated a bit and rucked on over to the track/soccer field where I could walk the track and watch co-ed intramural flag football games while I did laps. Finally, I threw in some ruck PT exercises as a cool down and ended back at the building her practice was in. When I got to work the next day I felt like I got beat with a sack of oranges from my waist down. Then, on Thursday the thought crossed my mind as I hadn’t slept much the night before to just relax, then I had a buddy ask if he could come do stairs with me, and so we did it again Thursday night.

So from now until the end of the school year, I will more than likely be rucking on or around UC’s campus and Nippert Stadium to ensure I get back into a reasonable condition without having to lose more time with my family. This isn’t always easy and doesn’t come without pain. That pain though comes with added energy and increases in my mental position as well, so I am open to more things.

The same thing can be said about an industrial compressed air system. If you just trudge through every day and don’t look at any part of your facility, it is going to cause some pain when you first start to look at it. The first step is to acknowledge that something needs to change, and you have to have that finished goal of more capacity and capability available. The best place to start on your compressed air system is at the start with mapping out the system and getting a base measurement of where you are at for consumption.. This is the first step in our 6 steps of compressed air optimization, and we can help with every step along the way, You just have to reach out to us, your accountability partner for efficient compressed air.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF