Get your EXAIR Catalog

I consider myself a bit Old Fashion when it comes to product catalogs! (As I sit here and look at my 3,968 page McMaster-Carr Catalog!) There’s something nice about having everything you need right in front of you. Yes I know everything is on our website also, and its a pretty slick website if I do say so myself! Check out this blog about our new and improved website! Website Blog But there is something about a paper catalog you can flip thru and see all the options!

EXAIR’s Catalog 33 is 224 pages, and covers all 16 product lines from Air Knives to Cabinet Cooler systems, to industrial vacuums. All of our cataloged products are in stock and ready to ship! Not only will you be able to find part numbers, Dimensions, Product specifications and performance. You will also find application photos to help you use the products the best way!

To get your hands on one you can either shoot a email to techelp@exair.com, or jump over to our website and provide your information and one will be shipped out! Order A Catalog Here

Jordan Shouse
Application Engineer

Send me an Email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_JS

EXAIR’s Super Air Knives Add Benefit to Drying Process for Automotive Parts

EXAIR’s Super Air Knife is THE best solution for compressed air blowoff operations that necessitate a wide sheet of compressed air. We’ve been manufacturing Air Knives for over 37 years, with the Super Air Knife making its first appearance back in 1997. Since then, the Super Air Knife has undergone a few enhancements over the years as we’re constantly trying to not only introduce new products but also improve on the ones we have. We’ve added new materials, longer single piece knives, as well as additional accessories. But, by and large, the basic design has remained the same. As the saying goes: “If it ain’t broke, don’t fix it!”.

The Super Air Knife utilizes a source of compressed air to create a laminar sheet of high velocity air. This supplied compressed air mixes with ambient air that is entrained into the primary airstream. The Super Air Knife entrains ambient air at a rate of 40:1, making it VERY effective in a variety of drying, cleaning, and cooling applications. Available in lengths ranging from 3”-108” and in a variety of different materials of construction, there’s a Super Air Knife available for just about any application. Any time you have product moving along a conveyor that needs to be cleaned, dried, or cooled off, a Super Air Knife is the ideal fit.

Recently I worked with a customer in Mexico that manufactures automotive components. They had a part they needed some help with in their drying process. Before contacting EXAIR, they were placing the parts on racks to let them air dry. They would leave them to sit throughout the shift and dry. The next shift would then come in and gather up the parts, check to make sure they were dried, and then organize them before gearing up to begin production for their shift. In some cases, there was some residual moisture and they would either be dried with a blow gun or with a dry cloth.

This entire process was causing them to lose at least an hour of production per shift. They began looking for something that would allow them to dry the parts immediately at the exit of the washer. They came across EXAIR’s Super Air Knives and implemented of them on the conveyor, immediately at the outlet of the washer to dry both sides of the part. Two knives were placed to dry the top as it had some grooves and features that did not completely dry with just one pass. A third knife was placed on the on the underside as the part is removed from the conveyor to dry the bottom. After implementation of the Super Air Knives, they no longer had to allow the parts to sit and dry on a rack and saved an hour per shift in lost time.

It’s becoming increasingly difficult to staff a complete shift with qualified personnel, so don’t have your operators wasting time in a drying process that can be achieved with something like the Super Air Knife. EXAIR has all models of Super Air Knife available to ship same day from stock and backed by our Unconditional 30 Day Guarantee. If you’d like to talk about how we can help improve a process in your plant, give us a call.

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

Air Knives! Air Knives! Choosing the best one for your application

EXAIR Air Knives are amazing. You simply supply them with compressed air, and they are designed to entrain the ambient air around them to generate much more SCFM than is being fed to them at a 30:1 or a 40:1 ratio. They are much quieter, more efficient and a much lower cost (see chart) than any option we know of to blowoff, dry, clean or cool. The Air Knives all produce a nice laminar flow of air that is dependable to consistently handle each application.

There are so many applications, from drying, cooling, cleaning, opening bags, floating webs, and keeping environments separate, to many very unique and creative applications such as; floating tortillas from one belt to another, keeping camera lens covers clean when filming (even on a boat in the ocean), and one application documented on Nat Geo that is, well let’s say extremely unique (find out more here). As there are so many possible applications, there are of course multiple Air Knives to choose from. Our catalogue has 17 pages dedicated just to Air Knives. How do you choose which is best for your application? Let’s take a look and see.

At EXAIR we offer 3 types of Air Knives, Super, Standard, and Full-Flow. All of these are great Knives, and have their own strengths. We also can help If your application requires a special shape, design, or material, we will be happy to work with you to design the best solution for your unique application.

The column on the above left shows you a solid difference of the 3 Air knives. The chart below shows you the most efficient and the quietest Air Knife. You will see that the Super Air knife is our most versatile, by far the most popular purchased Air Knife. Even with a slightly higher purchase price, it doesn’t take long to understand the overall value and long term cost saving makes the Super Air Knife, not only the best choice for nearly all applications, but also the the best value.

All 3 types of Air Knives are stock items, and can typically be shipped the same day. The standard lengths in stock are 3″,6″,9″,12″, 18″ and then every 6″ up to 48″ — The Super Air Knife will go up to 108″ (in stock) with the previous mentioned lengths, plus 54″ and then every 12″ up to 108″ long (yes 9 feet). We can also customize sizes if that is what you need.

As you can see the Super Air Knife is the clear winner of the 3 options and is the most recommended. But there are a few reasons to purchase the Standard and the Full Flow Air Knives. The Standard is generally purchased for the lower price point. The Full-Flow is generally purchased for the small envelope. Here is great way to look at the three options. The Super Air Knife is like a Tesla – it’s arguably the best vehicle on the road today. It is the most efficient with a slightly higher cost than it’s similarly sized counterparts. But when you factor in the cost of gas, the Tesla is actually one of the least expensive option over a lifetime. The Standard Air Knife is more like the family van. It is dependable and it gets the job done, it has a lower sticker price than the Tesla, but each time you fill that gas tank you begin to realize how affordable the Tesla actually was, and you end up having a little regret. Lastly we have the Full-Flow Air Knife that is most comparable to the compact car. Sometimes you need that small car so that you can park in the “compact only” parking places in the parking garages in the city. All of these cars get you from point A to point B, and they all have a purpose and a demand. There is not a bad choice, but there is a best choice, and the best choice is 100% dependent on your needs.

If you have any questions, or would like to discuss in more detail, please reach out to me, or any of our application engineers.

Application Engineer
Brian Wages
EXAIR Corporation
Email me: BrianWages@exair.com
Visit us on the Web
Follow me on Twitter

Benefits of Working with EXAIR

30 Day Guarantee

Consider EXAIR as the source of your problem solving products for the following reasons. Our Application Engineers are waiting for your call, e-mail or live chat. They have over 70 years manufacturing experience between them and have experience with an impressive number of different industries and process problems. Add our customer service staff to that mix and you will experience orders that are shipped the same or next day (orders received by 2pm EXAIR time ship same day), with a fast and accurate order confirmation. EXAIR shipped products on-time 99.8% in 2021, and we continue that into 2022.

Our website and catalog include 16 problem solving product lines and thousands of products, technical data, photos and drawings to help you with your project. When reviewing our website or catalog, chances are you will find the answers to some of your industrial/production problems. Our catalog products are stock items, so in most cases we will process and ship orders the same day! Having the capability to get our products to your facility allows you to begin familiarizing yourself with our product(s) and perform trial(s). Since we manufacture these products locally, in Cincinnati, OH, we have the ability to make custom solutions if any of our stock products do not meet your needs.

EXAIR has competitive prices but you will also see cost savings from the efficiencies you realize with our Intelligent Compressed Air Products. Reducing your SCFM usage will decrease your energy cost. Our products also come with EXAIR’s 5 year Built to Last Warranty!

EXAIR leads the way in standards compliance by making certain our products meet the standards set forth by many organizations. You will see CE, RoHS, REACH, Conflict Mineral Free and OSHA compliance are common for our products. When considering safety, our products meet or exceed OSHA Standards 29 CFR-1910.95 (a) maximum allowable noise exposure and OSHA standard CFR 1910.22 (b) harmful dead end pressure.

Please visit www.EXAIR.com or request a catalog.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@EXAIR.com
Twitter: @EXAIR_EK