EXAIR’s New Catalog 33 with New Products and Added Information

EXAIR Corporation has been manufacturing intelligent compressed air® products since 1983.  If your company uses pneumatic systems, EXAIR has solutions to save you money in compressed air usage, improve your safety environment, and increase productivity.  You can review these products and our new products in Catalog33, or you can speak with an Application Engineer.  We are looking forward to working with you. 

For those of you that have been patiently waiting for the new catalog, we have great news! Catalog 33 is now in house. You can find it in our website as pdf files at this link, Catalog33.   We also have hard copies that are now available.   If you are like me and enjoy something to hold and read, you can fill out this form, Catalog Request.  Since Catalog32, we have released quite a few new products that are now included in Catalog33.  Here they are:

The EasySwitch® Wet/Dry Vacuum (page 167 – 168 in catalog) – In our Industrial Housekeeping Products, we made an industrial vacuum to pick up both liquid and solid materials.  The patent-pending EasySwitch vacuum simplifies the filter change process when switching from a dry material application to liquid, and vice versa.  Designed to handle the toughest of industrial cleanup jobs, the EasySwitch is available with either a standard or HEPA certified filter. It easily converts from liquid/dry mode by releasing the single latch and removing the filter element. For applications where dedicated wet and dry vacuum are needed, the EasySwitch is the ideal solution; one vacuum for wet, dry, light, and heavy applications.

Liquid Atomizing Spray Nozzles (FullStream/HollowStream) (page 98 – 102 in catalog) – EXAIR’s FullStream & HollowStream Spray Nozzles require no compressed air to operate. They produce droplets by spinning the liquid and breaking its surface tension through a precision orifice or by impacting the liquid onto a surface of the nozzle. These nozzles generate higher liquid flowrates and produce a coarser pattern than the Air Atomizing Spray Nozzles.  With the higher liquid flowrates, they are ideal for quenching, cooling, washing, rinsing, sanitizing, and many other applications. 

Intellistat® Ion Air Gun™ (page 138 – 139 in catalog) – The Intellistat Ion Air Gun is a lightweight solution for static elimination operations. This intelligent product utilizes balanced ionized compressed air to neutralize static and remove particulates during clean processes, test procedures, and sensitive assembly work.  The Intelistat Ion Air Gun comes equipped with a short-throw effortless trigger and the lightweight and ergonomic frame allows extended periods of use without experiencing operator fatigue.  The ionizing gun comes complete with a 6mm air connection and tubing, red and green LED lights for feedback, a removable hook for easy storage, and a low-voltage 24 VDC power supply.  The Gen4 Static Eliminators are great tools for industrial applications, and the Intellistat Ion Air Gun is ideal for laboratories, electronics, lenses, medical, pharmaceutical, etc. type of areas. 

VariBlast® Precision Safety Air Gun (page 105 in catalog) – The VariBlast Precision Safety Air Guns are very lightweight and deliver a focused blast of air.  This product line completes our Safety Air Guns from precision small blowing to the Super Blast.  Designed with the same style of variable force trigger as the VariBlast Compact Safety Air Guns, it’s easy to adjust the flow/force from the gun simply through the trigger.  New to this style of gun is the ability to install different length extensions, chip shields, and small Safety Air Nozzles. 

Catalog 33 also added additional pages containing best practices for using compressed air products.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

The EasySwitch™ Wet-Dry Vac won the Silver Award!

EXAIR has been manufacturing Intelligent Compressed Air Products since 1983.  In that time, we have engineered many new products for new and existing markets with better efficiency, versatility, and effectiveness.  To gauge how a new product is received by your peers, we like to send them to different committees for evaluations.  Last year, we sent our EasySwitch Wet-Dry Vac to Plant Engineering to compete against other new products in the manufacturing and non-manufacturing industries.  In the Maintenance Tools and Equipment category, the EXAIR EasySwitch Wet-Dry Vac won the Silver Award. 

How was EXAIR able to achieve such a prestigious award?  Well, let me tell you how our newest Industrial Housekeeping Product was able to receive this award.  I will discuss the features and benefits, so you can decide for yourself.

We have joined our wet vacuum with our dry vacuum to make the EasySwitch Wet-Dry Vac System.  This new addition to our Industrial Housekeeping Products allows your customers to replace their electric wet-dry vacuums that fail prematurely, have potential safety issues, and are very loud.  You can watch a video of the operation HERE.

A wet-dry vacuum is a contained system that can vacuum up liquid or dirt.  The specific design that separates the liquid application from the dry application is a filter element.  The filter will stop the dirt and debris from re-entering the surrounding air during vacuuming.  The EXAIR EasySwitch Wet-Dry Vac uses this same function; but we offer two different types of filters; a standard filter and a HEPA filter.  The standard filter is a 3-micron pleated element with a large surface area for long life.  The HEPA filter is a 0.3-micron pleated element for finer filtration.  But what is unique about our design is the patent-pending lid to easily remove or replace the filter elements.  Unlike our competitors, you will have to remove the lid and use a tool to either remove or install the filter.  This is time consuming and a headache.  Our lid design makes an easy transition to go from liquid to dry materials and vice versa.   The EasySwitch Wet-Dry Vac is designed to fit on a common 55 gallon open-top drum.  They are ideal for any applications that is wet, dry, light or heavy. 

Like with our other Industrial Housekeeping Products, the EasySwitch does not have any motors to wear or electricity to run which makes it safe for liquid applications.  It only needs filtered compressed air.  They are maintenance free, and the sound level is quiet, only 79 dBA.  The applications include coolant, chips, floor cleanup, drains, shavings, sawdust, absorbents, and mold/allergen removal.  For liquid applications, it has a spill free – auto safety shutoff.  This industrial all-purpose pneumatic vacuum can move 36 GPM (136 LPM) of water, 68 Lbs./min (31 Kg/min) of plastic media, and 54 lbs./min (24 Kg/min) of steel shot at 80 PSIG (5.5 bar).  The specifications at 80 PSIG (5.5 bar) for the EasySwitch is that it will only use 53 SCFM (1,500 SLPM) of compressed air to generate -168” H2O (-314 mmHg) of vacuum and 90 CFM (2,548 LPM) of vacuum flow. 

EXAIR offers three types of systems with the standard filter or the HEPA filter.  We have the basic system, the Deluxe system, and the Premium system.  The basic system will come with the selected filter with a prefilter, 10-foot (3m) vacuum hose, 20-foot (6.1m) compressed air hose, plastic tools, shutoff valve and gauge.  The Deluxe system will include the items in the basic system with an upgraded antistatic vacuum hose, heavy-duty tools, a spill recovery kit, a tool holder, and a drum dolly.  The Premium system will include the items in the Deluxe system plus a 55 Gallon drum.  A quick guide is below. 

Model number selection guide

Not all industrial vacuums are the same.  Electric wet/dry vacuums fail prematurely, generate loud noises, and are cumbersome for filter change-outs.  This is why the EXAIR EasySwitch Wet-Dry Vac was awarded the Silver Award by Plant Engineering; longevity, quietness, and ease-of use.  If you are within the U.S. or Canada, we do offer a 30-day unconditional guarantee to try them out.   You will not be disappointed.  If you would like to discuss in more detail, an Application Engineer at EXAIR is here help. 

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Chip Trapper Overview

The smell of sour coolant tanks you can smell from the parking lot of a facility still haunts me in my sleep till this day. We all know the drill, you want to run your coolant for as long as possible because that liquid is not cheap! Especially if you have several machines or even hundreds! But the results of running them longer than you should often stink, (pun intended) they turn sour, the lubrication properties start to diminish and you do not get the benefits you once got! Not to mention chips and small fines (which the stinky bacteria collect upon) can start to clog the system up. Here at EXAIR we had the same problem in our machine shop, so we designed the EXAIR Chip Trapper and use them to this day!

EXAIR Chip Trapper

There are some machines out there capable of cleaning the tramp oil and removing any chips or shavings, but these tend to be very expensive and not very effective. We tested a few different methods here at EXAIR in our machine shop. As a result of these tests we determined that the best foot forward would be to develop something ourselves. Enter the EXAIR Chip Trapper. Using either a standard or High Lift Reversible Drum Vac to provide the vacuum source, the Chip Trapper is capable of filling or emptying a 55 gallon drum in less than two minutes. It is able to pick up both the liquid coolant as well as any chips or shavings that are suspended in the coolant. The liquid is forced through a filter bag inside of the drum which contains any solid materials while allowing the coolant to filter out into the drum. Switching the knob on the Reversible Drum Vac and the directional flow valve to empty will allow the clean coolant to be pumped back out of the drum and reused.

EXAIR's new Chip Trapper
Before and After EXAIR’s Chip Trapper

Here is a great overview video of the Chip Trapper Set up and operation!

The Chip Trapper is available in either 30, 55, and 110 gallon systems. It’ll also come with (2) 5 micron filter bags, other filter bags are also available ranging from 1 micron up to 200 micron filtration. Using a simple detergent, the filter bags can be washed out, cleaned, and reused multiple times. With no motors or impellers to clog or wear out, as well as no electricity requirement or shock hazard, the Chip Trapper comes with our standard 5-year Built to Last Warranty. Do yourself (and your machine operators) a favor and get a Chip Trapper on order today. They’re in stock, ready to ship and start saving you time and money!

Jordan Shouse
Application Engineer

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The Case For The High Lift Reversible Drum Vac

If you need to fill -and empty – a drum with water, or water-like liquid quickly and easily, there’s really no quicker – or easier – way to do it than the EXAIR Reversible Drum Vac.  They’ve been around for decades, and are successfully used in a wide variety of applications.  The Reversible Drum Vac pulls a -96″H2O suction head on a 5, 30, 55, or 110 gallon drum, which makes it ideal for a number of typical Industrial Housekeeping or fluid handling applications.

EXAIR Reversible Drum Vac Systems come in a variety of sizes and configurations to meet the needs of most any application.

In cases where the liquid has a higher viscosity, or is below grade, the High Lift Reversible Drum Vac was developed with those exact situations in mind.  It generates a -180″H2O suction head, and comes with a 20ft vacuum hose.  Since its introduction, the High Lift Reversible Drum Vac has been successfully implemented in numerous uses where the extra suction head has been key:

  • A maker of bottled condiments (think barbecue sauce- or ketchup-like consistency) uses them to clean up accidents when bottles are overfilled, or a conveyor malfunction results in dispensing a bottle’s worth of condiment when there’s not a bottle under the nozzle.  The 20ft hose gives them the reach to service several production lines from one centrally located drum, and the two way pumping action allows them to easily pump the drum into their waste collection system.
  • A precast concrete company uses one for various cleanup applications.  The High Lift RDV‘s suction head is needed, in particular for their hydraulic oil leaks & spills.
  • A ferry operator uses one to clean out the engine room bilge.  They put the High Lift RDV on a deck above the engine room…the 20ft hose extends down to the bilge to pump it out, and when the drum is full, it reaches to the main deck so the drum can be emptied into their waste recycling company’s receptacle.
  • A construction company uses one to clean up the slurry created during concrete cutting operations.  The High Lift RDV is able to keep up with the slurry from even their largest saws, and the 20ft hose allows them to keep the drum conveniently out of the cutting area.

EXAIR High Lift Reversible Drum Vac Systems come in different configurations for 30, 55, or 110 gallon drums.

EXAIR Corporation has a variety of Industrial Vacuums to meet most any cleanup need.  They’re all compressed air operated, which means they have no electric motors to burn out, or moving parts to wear out.  If you’d like to find out more, give me a call.

***Order before 5/31/2021 and get a FREE Vac-u-Gun with any qualifying Industrial Vacuum System purchase***

Russ Bowman, CCASS

 

 

 

Application Engineer
EXAIR Corporation
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