EXAIR High Lift Reversible Drum Vac™ System: Overview

EXAIR High Lift Reversible Drum Vac Systems

Not all liquid vacuums are the same.  Have you seen motor burnouts, loud noises, single directional flow, and potential electrical hazards?  EXAIR manufactures a pneumatic venturi pump to remove all those issues; the High Lift Reversible Drum Vac System.  It does not have any moving parts to wear; a two-way action to fill or expel liquid from standard drums; and is quiet.  They only use compressed air to generate a powerful vacuum to lift liquid into a drum; and with a simple twist of the knob, it will push the liquid out.  And by using compressed air, no electricity is required, making it safe to use.  They work great for fluid transfers or liquid spills, and the High Lift Reversible Drum Vac can fill a 55-gallon (208L) drum in 85 seconds from 15 feet of lift.  And with the powerful vacuum pressure, it can move thick liquid with viscosity up to 1400 cps through 20 feet (6m) of hose.  How can this product be useful for you?  If you work with liquids in a cistern, underground tanks, higher viscous fluids, or pits; EXAIR has a product for you; the High Lift Reversible Drum Vac System.  They are reliable and simple to use; and it is why it was awarded the 2015 Product of the Year by Plant Engineering.  In this blog, I will go over the specifications and packages that EXAIR offers.

The High Lift Reversible Drum Vac has stainless steel construction for corrosion resistance.  It comes with a built-in safety relief valve to avoid over pressurizing and an internal float to stop any over-filling of the drum.  The air consumption is 43 SCFM (1,218 SLPM) at 80 PSIG (5.5 Bar), and it has a quiet noise level of only 83 dBA.  Systems are available in 30-, 55- and 110-gallon capacities (114L, 208L, and 418L respectively) in different packages.

30, 55 and 110 Gallon High Lift Reversible Drum Vac Systems

The Standard system will include the two-way pump assembly, shutoff valve, 20′ (6m) vacuum hose, a 90° quick release elbow, a standpipe, and an aluminum chip wand.  The standpipe is cut to length for the properly-sized drum (the drum is not included in this option).  The standpipe extends inside the drum to remove as much liquid as possible when emptying the drum. 

With a simple turn of the knob, the High Lift Reversible Drum Vac can fill or empty a 55 gallon drum

The Deluxe system will include all of the items shown above in the Standard system and adds a drum dolly, ABS spill recovery kit, (2) extension wands, crevice tool, skimmer tool and a magnetic tool holder.

The Premium system will include all of the items in the Standard System and adds the drum with lock ring and lid, drum dolly, ABS spill recovery kit, (2) different lengths aluminum crevice tools, skimmer tool, a magnetic tool holder and a 20′ (6m) compressed air hose.

Like I mentioned above, not all liquid vacuums are the same.  The EXAIR High Lift Reversible Drum Vac System is maintenance-free for long-lasting use in industrial environments.  We offer a 30-day unconditional guarantee for U.S. and Canadian customers if you wish to try them out.  And from now until May 31, 2022; EXAIR is having a promotion.  With a purchase of one of our Industrial Housekeeping Products, you will receive a Vac-u-Gun with a vacuum bag, a $133.00 value, with qualified purchases.   If you have any questions about the High Lift Reversible Drum Vac System or any of our other Industrial Housekeeping Products, you can contact an Application Engineer at EXAIR.  We will be happy to help you.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

More And More Award Winning Products From EXAIR

As you might expect, a LOT of things have changed at EXAIR Corporation since 1983. Most of our current senior management had yet to graduate high school, and a fair number of current employees had yet to BE BORN. According to our computer system (another BIG change since 1983), our first ten customers were here in southwest Ohio (#11 was in Michigan), and now, we sell direct across the US & Canada, and our worldwide distributor network offers representation on six continents. One thing that hasn’t changed, though, is our founder’s vision of manufacturing quiet, safe, & efficient compressed air products for process improvement in just about any industry that uses compressed air. And THAT, dear reader, continues to gain high profile attention. The photo above shows the seven awards that our products have recently won, which were announced in 2021 or early 2022. Here’s a rundown:

Plant Engineering 2020 Product of the Year (Fluid Handling) GOLD AWARD:
1/2 NPT No Drip External Mix Air Atomizing Spray Nozzles

No Drip External Mix Atomizing Spray Nozzles

The 1/2 NPT models are the latest addition to our newest product line. The External Mix version offers the highest liquid flow rate, and largest pattern coverage. Among the applications where they’ve excelled so far are:

  • Snack food provider – applying flavoring to bulk snack materials.
  • Commercial bakery – spraying cooking oil onto pans used in a conveyor oven.
  • Sporting goods manufacturer – applying adhesive to the tops of skateboard decks to glue the grip tape on.

Plant Engineering 2020 Product of the Year (Material Handling Systems) GOLD AWARD:
2-1/2 NPT 303SS Threaded Line Vac

EXAIR's Threaded Line Vac Family
EXAIR Threaded Line Vac + Your Pipe + Compressed Air = Instant Conveyor System

For bulk material conveyance, it really doesn’t get any simpler than EXAIR Air Operated Conveyors. Stainless Steel models are especially popular when the environment – or the product – is corrosive, or hot…they’re good to 400F (204C), and can even be modified with High Temperature components for exposure up to 900F (482C). The Threaded versions have been successfully used to:

  • Recycle sprinkles applied to wafers into a return hopper in a candy production facility.
  • Replacing an auger conveyor to allow for homogenous mixing of grains & supplements in feed stock at an agricultural mill.
  • Providing a low cost solution to convey product into a hopper at a grain processing plant.

Plant Engineering 2020 Product of the Year (Maintenance Tools & Equipment) SILVER AWARD
Occupational Health & Safety 2021 New Product of the Year (Industrial Hygiene-Dust Control) WINNER
Occupational Health & Safety 2021 New Product of the Year (Health & Safety/Cleanup) PLATINUM

EasySwitch® Wet-Dry Vac

Like our Spray Nozzles product line, our Industrial Housekeeping Products line has also grown considerably over the years. The Deep Hole Vac-u-Gun and Heavy Duty HEPA Vac were real game changers when they came along, and the EasySwitch® Wet-Dry Vac Systems are likewise making an impact. Switching from wet to dry operation is, as advertised in the name itself, INCREDIBLY easy. Among our satisfied customers are:

Occupational Health & Safety 2021 New Product of the Year (Lab Safety) WINNER
Intellistat® Ion Air Gun™

The newest innovation in a long line of EXAIR static elimination solutions, the Model 8500 Intellistat® Ion Air Gun is made for laboratories, clean rooms, medical & electronic applications, and carries an ISO 14644-1 Class 5 rating for clean room use. Because of their rapid decay rates and lightweight construction, they’re used in a diverse range of applications and areas, including:

  • A supplier of fiberoptic parts uses an Intellistat® to remove dust and static charge from product prior to packaging.
  • A medical device manufacturer has one in a Class 7 clean room for silicone parts cleanliness.
  • A nutritional supplements maker uses their Intellistat® to remove static charge & powder residue from the tops of plastic bags before sealing them. The excess/residual powder causes them not to seal correctly.

Machine Design 2021 Big Idea! (Electrical Components) BRONZE AWARD
Gen4® Static Eliminator Power Supply

All EXAIR Gen4 Static Eliminators use one of two Power Supplies – your choice of the 2-port Model 7960, or the 4-port Model 7961.

EXAIR Static Eliminators produce ionized air via a Corona discharge, which requires high voltage, low current electricity. The Gen4® Static Eliminator Products feature armored & shielded cables with an internal ground, for safety and reliability. The ground path is completed through the cable and the Power Supply port, eliminating the need for an external ground connection. Faults in external ground connections result in the majority of the problems with those devices, so the internal ground is a “Big Idea!” indeed. The Gen4® Static Eliminator Power Supplies are switchable for 115VAC or 230VAC voltages, and are offered in 2, or 4 outlet designs, which can power any 2, or 4 EXAIR Static Eliminator Products. Like most EXAIR Intelligent Compressed Air Products, they’re used for a wide range of applications, in a wide range of industries:

If you’d like to find out more about these, or any of our other engineered compressed air products (we’re pretty proud of them all), give me a call. I can talk about them all day long…and sometimes I do!

Russ Bowman, CCASS

Application Engineer
EXAIR Corporation
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EXAIR’s Vac-U-Gun is THE Ideal Maintenance-Free Handheld Vacuum for Operators

Do you have workstations that require periodic cleaning and are tired of replacing electric vacuums? EXAIR’s Vac-U-Gun is a simple to use low-cost solution to a wide variety of industrial housekeeping issues. It’s constructed of a durable die-cast material and has no moving parts that’ll ever wear out or need to be maintained. Currently, EXAIR is running a promotion on the Industrial Housekeeping Products that includes a FREE Vac-U-Gun with any purchase of an Industrial Housekeeping Vacuum System.

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Vac-U_Gun cleaning up shavings after a sawing operation

In addition to being easy to use, the Vac-U-Gun is also more efficient than ordinary blow guns. By injecting a small amount of compressed air through directed nozzles, a vacuum is then produced on one end and a high output flow on the other. The amplified outlet flow through the Vac-U-Gun is 12 times the compressed air consumption of the gun.

The Vac-U-Gun is capable of both vacuuming material, as well as being operated as a blow gun. In vacuum mode, the work surfaces can be easily cleaned by vacuuming the debris away rather than blowing it off of the surface. Rather than simply moving the material around the shop floor, it can be contained and transferred to a waste receptacle using the 10’ vacuum hose, or straight into the filter bag.

Switching from vacuum mode to blow mode can be achieved in just a matter of seconds. To change the Vac-U-Gun from vacuum to blow mode, simply remove the threaded cap and change the orientation of the generator inside. Since the Vac-U-Gun has a large 1-1/4” diameter air outlet, it covers much more surface area in less time compared to traditional air guns. This can help to reduce the time needed for a variety of different blowing, cooling, or drying applications. Due to the nature in which the Vac-U-Gun entrains ambient air, it allows for more force and flow through the gun at a minimal compressed air consumption.

vac u gun kits

The Vac-U-Gun system is available by itself, or in one of three different kits. It can be used with or without the 10’ (3m) vacuum hose or the filter bag. Various vacuum accessories are included in the kits to accommodate a variety of different materials and applications. If you’re looking for a versatile gun that can help boost productivity in a number of applications within your facility, look no further than the Vac-U-Gun.

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@exair.com
Twitter: @EXAIR_TD

EXAIR Reversible Drum Vac™ System: Overview

EXAIR Reversible Drum Vac Systems come in a variety of sizes and configurations to meet the needs of most any application.

Not all liquid vacuums are the same.  We have seen motor burnouts, loud noises, single directional flow, and potential electrical hazards.  EXAIR manufactures a liquid pump to remove all those issues; the Reversible Drum Vac System.  It does not have any moving parts to wear; a two-way action to fill or expel liquid from standard drums; and is quiet.  They only use compressed air to generate a powerful vacuum to lift liquid; and with a simple twist of the knob, it will push the liquid out.  And by using compressed air, no electricity is needed, making it safe.  They work great for fluid transfers or liquid spills, and they can fill a 55-gallon (208L) drum in 90 seconds.  How can this product be useful for you?  If you work with liquids like coolant, waste water or hydraulic oils, the Reversible Drum Vac System is a simple reliable product to have at your facility.  In this blog, I will go over the specifications and packages that EXAIR offers.

The Reversible Drum Vac has stainless steel construction for corrosion resistance.  It comes with a built-in safety relief valve to avoid over pressurizing and an internal float to stop any over-filling of the drum.  The air consumption is minimal; 19 SCFM (538 SLPM) at 80 PSIG (5.5 Bar), and has a low noise level of only 86 dBA.  Systems are available in 5, 30, 55 and 110 gallon capacities (19L, 114L, 208L, and 418L respectively) in different packages.

Mini Reversible Drum Vac System

The 5-gallon size is our Mini Reversible Drum Vac System.  They are designed for tight spaces, quick clean-ups, and small sumps.  We offer two types of systems; the Standard and the Deluxe.  The Standard System, model 6196-5, will come with a 5-gallon drum, two-way pump assembly, shutoff valve, 10′ (3m) vacuum hose, a 90° quick release elbow, an aluminum chip wand, ABS spill recovery kit, two extension wands, a crevice tool, and a skimmer tool.  The Deluxe System, model 6296-5, will include every item in the model 6195-5 plus a 5-gallon drum dolly.

For the larger capacities, the Standard system will include the two-way pump assembly, shutoff valve, 10′ (3m) vacuum hose, a 90° quick release elbow, a standpipe, and an aluminum chip wand.  The standpipe is cut to length for the properly-sized drum (the drum is not included in this option).  The standpipe extends inside the drum to remove as much liquid as possible when emptying the drum. 

The Deluxe system will include all of the items shown above in the Standard system and adds a drum dolly, ABS spill recovery kit, (2) extension wands, crevice tool, skimmer tool and a magnetic tool holder.

The Premium system will include all of the items in the Standard System and adds the drum with lock ring and lid, upgraded heavy duty aluminum tools, ABS spill recovery kit, (2) crevice tools, skimmer tool, a magnetic tool holder and a 20′ (6m) compressed air hose.

Like I mentioned above, not all liquid vacuums are the same.  The EXAIR Reversible Drum Vac System is maintenance-free for long-lasting use in industrial environments.  We offer a 30-day unconditional guarantee for U.S. and Canadian customers if you wish to try them out.  And from now until May 31, 2022; EXAIR is having a promotion.  With a purchase of one of our Industrial Housekeeping Products, you will receive a Vac-u-Gun with a vacuum bag, a $133.00 value, with qualified purchases.   If you have any questions about the Reversible Drum Vac System or any of our other Industrial Housekeeping Products, you can contact an Application Engineer at EXAIR.  We will be happy to help you.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb