In today’s manufacturing environment, efficiency isn’t just about cycle times; it’s about reducing waste, extending fluid life, and minimizing downtime. One of the most overlooked areas of optimization is coolant maintenance. That’s where the EXAIR Chip Trapper System comes in. Designed for simplicity and performance, the Chip Trapper offers a smarter way to remove chips, swarf, and sludge from contaminated liquids—without the headaches of traditional systems.
The Problem with Dirty Coolant
If you’re running CNC machines, lathes, mills, or parts washers, you already know the pain:
- Coolant becomes contaminated with chips and fines
- Bacterial growth leads to foul odors
- Pumps clog and maintenance increases.
- Fluid replacement costs add up quickly.
In many shops, coolant is replaced far more often than necessary—simply because there’s no efficient way to clean it.
What Is the EXAIR Chip Trapper?
The EXAIR Chip Trapper System is a compressed air-powered vacuum system designed to separate solids from liquids quickly and efficiently.
It works by:
- Vacuuming contaminated coolant into a drum
- Capturing chips and debris in a reusable filter bag
- Returning clean liquid back to the machine
This simple but effective process allows you to reuse coolant instead of disposing of it.
See It in Action
Key Features That Set It Apart
1. No Moving Parts = No Downtime
Unlike electric pumps, the Chip Trapper uses compressed air—meaning no motors to clog or wear out.
2. Reusable Filtration System
The filter bag captures solids while allowing clean coolant to pass through, reducing waste and operating costs.
3. Fast Operation
Systems can fill a 55-gallon drum in minutes, dramatically reducing cleanup time.
4. Complete, Ready-to-Use System
Available in 30, 55, or 110-gallon configurations, each unit comes with a drum and all necessary components.
Real-World Applications
The Chip Trapper is ideal for:
- CNC machines
- Lathes and mills
- Parts washers
- Sumps and tanks
- Grinding operations
It’s especially valuable in shops where coolant contamination is frequent and costly.
ROI: Where It Pays Off
The biggest advantage of the Chip Trapper is cost savings. By extending coolant life, shops can:
- Reduce fluid replacement costs
- Minimize disposal fees
- Cut maintenance time
- Improve machine uptime
In some cases, coolant life can be extended several times over with regular use.
The EXAIR Chip Trapper System isn’t just a cleanup tool—it’s a productivity upgrade. By turning dirty coolant into reusable fluid in minutes, it helps manufacturers cut costs, reduce waste, and keep machines running at peak performance.
If you’re still dumping coolant instead of reclaiming it, it might be time to rethink your process. Give me a call and let’s talk about the application!
| Jordan Shouse Application Engineer E: JordanShouse@exair.com O: (513) 671‑3322 F: (513) 671‑3363 A: 11510 Goldcoast Dr Cincinnati OH 45249 www.exair.com Find time on my calendar by scheduling a meeting here. |