Video Blog: Deep Hole Vac-U-Gun Demo for Cleaning Blind Holes

Cleaning out blind holes can be tricky and hazardous to your operators due to flying debris. There’s no better solution for cleaning blind holes than EXAIR’s Deep Hole Vac-U-Gun. The Deep Hole Vac-U-Gun allows you to remove the debris simply and easily, while keeping it contained in the included filter bag.

In the video below, I’ve simulated a blind hole using some 5/8″ tubing. As you can see, the debris is quickly blown up and out of the hole while captured into the filter bag without any mess or hassle.

The Deep Hole Vac-U-Gun is in stock and backed by EXAIR’s Unconditional 30 Day Guarantee. If you’d like to discuss getting one in for your facility give us a call. We can have one shipped out same day with a PO received by 2:00 ET for delivery anywhere in the US.

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR_TD
Twitter: @EXAIR_TD

Video Blog: Finding And Fixing Chip Trapper System Vacuum Leaks

Vacuum leaks are the #1 cause of Chip Trapper performance issues. Here’s a video that shows you where to look, and how to fix them.

If you have any questions, give me a call.

Russ Bowman, CCASS

Application Engineer
EXAIR Corporation
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The EasySwitch™ Wet-Dry Vac won the Silver Award!

EXAIR has been manufacturing Intelligent Compressed Air Products since 1983.  In that time, we have engineered many new products for new and existing markets with better efficiency, versatility, and effectiveness.  To gauge how a new product is received by your peers, we like to send them to different committees for evaluations.  Last year, we sent our EasySwitch Wet-Dry Vac to Plant Engineering to compete against other new products in the manufacturing and non-manufacturing industries.  In the Maintenance Tools and Equipment category, the EXAIR EasySwitch Wet-Dry Vac won the Silver Award. 

How was EXAIR able to achieve such a prestigious award?  Well, let me tell you how our newest Industrial Housekeeping Product was able to receive this award.  I will discuss the features and benefits, so you can decide for yourself.

We have joined our wet vacuum with our dry vacuum to make the EasySwitch Wet-Dry Vac System.  This new addition to our Industrial Housekeeping Products allows your customers to replace their electric wet-dry vacuums that fail prematurely, have potential safety issues, and are very loud.  You can watch a video of the operation HERE.

A wet-dry vacuum is a contained system that can vacuum up liquid or dirt.  The specific design that separates the liquid application from the dry application is a filter element.  The filter will stop the dirt and debris from re-entering the surrounding air during vacuuming.  The EXAIR EasySwitch Wet-Dry Vac uses this same function; but we offer two different types of filters; a standard filter and a HEPA filter.  The standard filter is a 3-micron pleated element with a large surface area for long life.  The HEPA filter is a 0.3-micron pleated element for finer filtration.  But what is unique about our design is the patent-pending lid to easily remove or replace the filter elements.  Unlike our competitors, you will have to remove the lid and use a tool to either remove or install the filter.  This is time consuming and a headache.  Our lid design makes an easy transition to go from liquid to dry materials and vice versa.   The EasySwitch Wet-Dry Vac is designed to fit on a common 55 gallon open-top drum.  They are ideal for any applications that is wet, dry, light or heavy. 

Like with our other Industrial Housekeeping Products, the EasySwitch does not have any motors to wear or electricity to run which makes it safe for liquid applications.  It only needs filtered compressed air.  They are maintenance free, and the sound level is quiet, only 79 dBA.  The applications include coolant, chips, floor cleanup, drains, shavings, sawdust, absorbents, and mold/allergen removal.  For liquid applications, it has a spill free – auto safety shutoff.  This industrial all-purpose pneumatic vacuum can move 36 GPM (136 LPM) of water, 68 Lbs./min (31 Kg/min) of plastic media, and 54 lbs./min (24 Kg/min) of steel shot at 80 PSIG (5.5 bar).  The specifications at 80 PSIG (5.5 bar) for the EasySwitch is that it will only use 53 SCFM (1,500 SLPM) of compressed air to generate -168” H2O (-314 mmHg) of vacuum and 90 CFM (2,548 LPM) of vacuum flow. 

EXAIR offers three types of systems with the standard filter or the HEPA filter.  We have the basic system, the Deluxe system, and the Premium system.  The basic system will come with the selected filter with a prefilter, 10-foot (3m) vacuum hose, 20-foot (6.1m) compressed air hose, plastic tools, shutoff valve and gauge.  The Deluxe system will include the items in the basic system with an upgraded antistatic vacuum hose, heavy-duty tools, a spill recovery kit, a tool holder, and a drum dolly.  The Premium system will include the items in the Deluxe system plus a 55 Gallon drum.  A quick guide is below. 

Model number selection guide

Not all industrial vacuums are the same.  Electric wet/dry vacuums fail prematurely, generate loud noises, and are cumbersome for filter change-outs.  This is why the EXAIR EasySwitch Wet-Dry Vac was awarded the Silver Award by Plant Engineering; longevity, quietness, and ease-of use.  If you are within the U.S. or Canada, we do offer a 30-day unconditional guarantee to try them out.   You will not be disappointed.  If you would like to discuss in more detail, an Application Engineer at EXAIR is here help. 

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Chip Trapper Overview

The smell of sour coolant tanks you can smell from the parking lot of a facility still haunts me in my sleep till this day. We all know the drill, you want to run your coolant for as long as possible because that liquid is not cheap! Especially if you have several machines or even hundreds! But the results of running them longer than you should often stink, (pun intended) they turn sour, the lubrication properties start to diminish and you do not get the benefits you once got! Not to mention chips and small fines (which the stinky bacteria collect upon) can start to clog the system up. Here at EXAIR we had the same problem in our machine shop, so we designed the EXAIR Chip Trapper and use them to this day!

EXAIR Chip Trapper

There are some machines out there capable of cleaning the tramp oil and removing any chips or shavings, but these tend to be very expensive and not very effective. We tested a few different methods here at EXAIR in our machine shop. As a result of these tests we determined that the best foot forward would be to develop something ourselves. Enter the EXAIR Chip Trapper. Using either a standard or High Lift Reversible Drum Vac to provide the vacuum source, the Chip Trapper is capable of filling or emptying a 55 gallon drum in less than two minutes. It is able to pick up both the liquid coolant as well as any chips or shavings that are suspended in the coolant. The liquid is forced through a filter bag inside of the drum which contains any solid materials while allowing the coolant to filter out into the drum. Switching the knob on the Reversible Drum Vac and the directional flow valve to empty will allow the clean coolant to be pumped back out of the drum and reused.

EXAIR's new Chip Trapper
Before and After EXAIR’s Chip Trapper

Here is a great overview video of the Chip Trapper Set up and operation!

The Chip Trapper is available in either 30, 55, and 110 gallon systems. It’ll also come with (2) 5 micron filter bags, other filter bags are also available ranging from 1 micron up to 200 micron filtration. Using a simple detergent, the filter bags can be washed out, cleaned, and reused multiple times. With no motors or impellers to clog or wear out, as well as no electricity requirement or shock hazard, the Chip Trapper comes with our standard 5-year Built to Last Warranty. Do yourself (and your machine operators) a favor and get a Chip Trapper on order today. They’re in stock, ready to ship and start saving you time and money!

Jordan Shouse
Application Engineer

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