The smell of sour coolant tanks you can smell from the parking lot of a facility still haunts me in my sleep till this day. We all know the drill, you want to run your coolant for as long as possible because that liquid is not cheap! Especially if you have several machines or even hundreds! But the results of running them longer than you should often stink, (pun intended) they turn sour, the lubrication properties start to diminish and you do not get the benefits you once got! Not to mention chips and small fines (which the stinky bacteria collect upon) can start to clog the system up. Here at EXAIR we had the same problem in our machine shop, so we designed the EXAIR Chip Trapper and use them to this day!
There are some machines out there capable of cleaning the tramp oil and removing any chips or shavings, but these tend to be very expensive and not very effective. We tested a few different methods here at EXAIR in our machine shop. As a result of these tests we determined that the best foot forward would be to develop something ourselves. Enter the EXAIR Chip Trapper. Using either a standard or High Lift Reversible Drum Vac to provide the vacuum source, the Chip Trapper is capable of filling or emptying a 55 gallon drum in less than two minutes. It is able to pick up both the liquid coolant as well as any chips or shavings that are suspended in the coolant. The liquid is forced through a filter bag inside of the drum which contains any solid materials while allowing the coolant to filter out into the drum. Switching the knob on the Reversible Drum Vac and the directional flow valve to empty will allow the clean coolant to be pumped back out of the drum and reused.
Here is a great overview video of the Chip Trapper Set up and operation!
The Chip Trapper is available in either 30, 55, and 110 gallon systems. It’ll also come with (2) 5 micron filter bags, other filter bags are also available ranging from 1 micron up to 200 micron filtration. Using a simple detergent, the filter bags can be washed out, cleaned, and reused multiple times. With no motors or impellers to clog or wear out, as well as no electricity requirement or shock hazard, the Chip Trapper comes with our standard 5-year Built to Last Warranty. Do yourself (and your machine operators) a favor and get a Chip Trapper on order today. They’re in stock, ready to ship and start saving you time and money!
If you need to fill -and empty – a drum with water, or water-like liquid quickly and easily, there’s really no quicker – or easier – way to do it than the EXAIR Reversible Drum Vac. They’ve been around for decades, and are successfully used in a wide variety of applications. The Reversible Drum Vac pulls a -96″H2O suction head on a 5, 30, 55, or 110 gallon drum, which makes it ideal for a number of typical Industrial Housekeeping or fluid handling applications.
In cases where the liquid has a higher viscosity, or is below grade, the High Lift Reversible Drum Vac was developed with those exact situations in mind. It generates a -180″H2O suction head, and comes with a 20ft vacuum hose. Since its introduction, the High Lift Reversible Drum Vac has been successfully implemented in numerous uses where the extra suction head has been key:
A maker of bottled condiments (think barbecue sauce- or ketchup-like consistency) uses them to clean up accidents when bottles are overfilled, or a conveyor malfunction results in dispensing a bottle’s worth of condiment when there’s not a bottle under the nozzle. The 20ft hose gives them the reach to service several production lines from one centrally located drum, and the two way pumping action allows them to easily pump the drum into their waste collection system.
A precast concrete company uses one for various cleanup applications. The High Lift RDV‘s suction head is needed, in particular for their hydraulic oil leaks & spills.
A ferry operator uses one to clean out the engine room bilge. They put the High Lift RDV on a deck above the engine room…the 20ft hose extends down to the bilge to pump it out, and when the drum is full, it reaches to the main deck so the drum can be emptied into their waste recycling company’s receptacle.
A construction company uses one to clean up the slurry created during concrete cutting operations. The High Lift RDV is able to keep up with the slurry from even their largest saws, and the 20ft hose allows them to keep the drum conveniently out of the cutting area.
EXAIR Corporation has a variety of Industrial Vacuums to meet most any cleanup need. They’re all compressed air operated, which means they have no electric motors to burn out, or moving parts to wear out. If you’d like to find out more, give me a call.
EXAIR has a variety of Industrial Housekeeping products for your specific applications. Let’s explore the capabilities of our Reversible Drum Vac (RDV). The RDV is a safe, maintenance free system that is purpose built to recover liquids, oils sludge and chips from machine sumps. Since it is reversible, it will also fill your sumps from a fresh drum of machining fluids. This system does not require electricity and runs on compressed air. The RDV is maintenance free as it has no moving parts.
The RDV comes in 2 models which includes a “High Lift” version of the RDV and creates a maximum lift up to 15 feet of water column. The RDV comes in 4 capacities of 5, 30, 55 and 110 gallon drums while the High Lift comes in 30, 55 and 110 gallon drums. Let’s now focus on the RDV and the options for purchase.
The first thing to consider when purchasing your RDV is the capacity which I just mentioned of 5, 30, 55 and 110. Once you decided the capacity we have 3 models to choose. The Model 6196 is your basic model and comes with the vacuum unit, stand pipe, vacuum hose and aluminum wand. It is the basics of what you need to empty and fill your machine sumps.
The model 6296 is the same as the 6196 but also includes drum dolly, ABS spill recovery kit, tool holder and all tools.
The model 6396 is includes everything as describe with the Model 6296 but also includes the drum, drum dolly, upgrade to heavy duty aluminum tools, ABS spill recovery kit, tool holder and air hose.
Please visit our website www.ERXAIR.com to experience all of our products, videos, blogs and catalog information. I am happy to take your call or e-mail regarding any questions you have regarding our products, pricing and lead times.
I don’t know about you, but boy am I ready for some warmer temperatures!! Naturally, spring is the time of year that we roll up our sleeves and do some of the deep-cleaning we’ve been putting off all winter. Lucky for you, EXAIR has an entire line of Industrial Housekeeping Products that’ll get your shop tidied up for spring. With no moving parts to wear out and no electrical requirement, these products are Built to Last. For applications requiring you to vacuum harsh or abrasive materials, look no further than EXAIR’s Heavy Duty Dry Vac.
Electrically powered vacuums or shop vacuums are not designed to be operated in a rugged industrial environment. Filters clog, motors wear out, and you find yourself frequently replacing them. EXAIR’s Heavy Duty Dry Vac has NO moving parts to wear out, doesn’t require maintenance, and needs nothing but a source of compressed air to operate. A static resistant hose also prevents painful shocks when working with dry, dusty materials.
The vacuum generator is constructed of a hardened steel alloy designed to be resistant to abrasion and delivers a powerful vacuum level of -60” H2O at 80 PSIG. The lever lock drum lid fits any open top 30, 55, or 110 gallon drum. Moving the system from one drum to another can be done quickly, allowing you to keep different materials separate for recycling. Recycling companies will pay a premium for pre-sorted materials, allowing you to get more out of your otherwise scrap material. It can be used with any open head steel, fiber, or plastic drum in good condition (ANSI Standard #MH2-2004).
If you don’t have a spare drum available, not to worry! EXAIR also sells a Premium Heavy Duty Dry Vac System that will include either a 30, 55, or 110 gallon drum and dolly.
You wouldn’t use a hammer to try and drive in a screw, so don’t try and force a shop vac or electric vacuum to deal with these harsh materials. Get yourself the right tool for the job and give an EXAIR Vac a try. With a 5 Year Built to Last Warranty, there really is no comparison. Act fast, between now and May 31, 2021 we’ll include a FREE Model 6492 Vac-U-Gun System to any US and Canadian order.