Wet-Dry Vacuum Converts Without Tools in 15 Seconds or Less!

In a recent video, I showcased our newest Industrial Housekeeping product, the EasySwitch Wet-Dry Vac. Throughout my years in metalworking as well as homeownership, I have honestly never used a wet-dry vacuum that is this easy to change operating modes from wet to dry or vice versa. So just how easy is it?

EasySwitch Wet-Dry Vac Mode Change Instructions

When writing out instructions on how to do this it takes a total of five steps for either direction. These five steps can easily be completed in less than 15 seconds and best of all, it is tool-free.

When changing over other wet/dry vacuums, whether it is a traditional electric vacuum like you may have at home or another pneumatic industrial vacuum on the market, the switchover process is cumbersome. There are typically fasteners or retainers that are necessary to hold the filters in place, filters can be poor quality and get damaged easily.  Small parts needed to hold filters in place like springs or retainer nuts can easily be lost, hard to manipulate and take additional time changing from liquid to dry modes or vice-versa. With the EasySwitch, the only fastener is a rubber latch that is attached to the filter hatch cover. This means operators can’t lose parts because they are all attached to the EasySwitch Lid. To convert from a dry vacuum to a wet vacuum the steps are simple.

  1. Turn off the compressed air and unlatch the rubber handle. This makes it possible to complete step two.
  2. Lift the filter hatch lid and let it rest on the hinge stop. This is all designed to be robust enough to easily support the weight of the EasySwitch unit as well as the air hose attached to it.
  3. Lift the filter, whether it is the HEPA rated filter or the standard filter, up and out of the lid.
  4. Close the filter hatch lid onto the edge gasket that stays firmly in place.
  5.  Latch the rubber handle/latch back into place and start processing liquid as needed.

That’s it, it takes less than 15 seconds in the video below (see it at 1:15) and I am pretty sure a speedcuber or cup stacker could do it even faster. Don’t believe me, want to test it out for yourself, we honor a 30-day guarantee on stock products. Get the EasySwitch Wet-Dry Vac in your facility and put it through your own rigorous testing. If it doesn’t perform to your liking, let us know and we will arrange for sending it back. Converting the vacuum from dry to wet isn’t the only thing that is fast, we also ship same day on orders for stock products (hint: all EasySwitch vacuums are stock product) received by 3 PM ET that are shipping within the US. (2 PM ET for orders billing and shipping to Canada.)

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

 

Video Blog: EXAIR’s New EasySwitch Wet/Dry Vac Operation

EXAIR introduced our first Wet/Dry Vacuum in August. We have simplified the process of converting a vacuum from wet to dry (and dry to wet) materials. This can now be easily switched within 15 seconds due to its patent pending engineering and design. The video below is a quick rundown of just how easy it is to contain any industrial mess with the new compressed air powered vacuum from EXAIR.

If you would like to discuss the EasySwitch Vacuum options and kits available from stock, please contact us.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

Clean Your Machine Coolant with the EXAIR Chip Trapper

Do you spend too much time cleaning out your CNC machine?  Do you find that It is messy and backbreaking work?  Do you spend too much money replacing the coolant in your system?  If you answered yes to any of these, EXAIR has a product for you; the Chip Trapper System.

EXAIR's new Chip Trapper
EXAIR’s Chip Trapper

EXAIR created this product to reduce the down time and extend the life of your coolant.  This device will save you money and time with productivity, coolant, and repairs.  In this blog, I will go over some of the features and benefits with the Chip Trapper Systems.

EXAIR offers two types, the Chip Trapper and the High Lift Chip Trapper.  They are designed to move fluid into the drum to be filtered, and to allow the clean fluid to be placed back into the sump.  The Chip Trapper works great for quick coolant cleaning at the floor level.  The High Lift Chip Trapper is ideal for cleaning viscous fluids as well as for reservoirs below the floor level.

Both types use a pneumatic two-way pump to move the fluid.  They come in three different drum sizes, 30 Gallon, 55 Gallon, and 110 Gallon. So, you can clean large sump tanks with only one cycle through the cleaning system.  They come standard with a 5-micron bag filter that can hold over 5 gallons of material.

Chip Trapper Family
30, 55, 110 Gallon Chip Trapper!

EXAIR can also offer filter bags in 5 other micron ranges from 1 micron up to 200 micron.  And if you are not sure on the other filtration ranges, EXAIR offers a filter sample pack, model 901060-SP, that includes one of each type.

Take a look at this customer Video as they use the Chip Trapper to do their yearly deep clean and coolant Swap on their CNC Mill! (The Chip Trapper is used starting at the 3:17 mark in the video). This is also a very good video for further education on coolants and equipment. 

When your machine is not operating, your productivity is lost.  The EXAIR Chip Trapper Systems can be that product for you to get you back up and running is a short period of time, extend your coolant life, and keep the area clean and safe.  

For U.S. and Canadian customers, EXAIR offers a 30-day unconditional guarantee to try.

If you want to learn more about the EXAIR Industrial Housekeeping Products, you can contact an Application Engineer.  We will be happy to help you.

Jordan Shouse
Application Engineer

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50 Years of Earth Day – Happy Earth Day!

Today marks the 50th anniversary of Earth Day and it will be observed in over 190 countries. For EXAIR, this year marks our 37th year helping compressed air users save compressed air energy and electrical resources. And the 37th year for improving our own efficiencies and processes in order to reduce waste. Because your volunteer opportunities may not be available this year, Earthday.org has gone digital for 2020 and is providing ways to participate via your computer.

EXAIR remains committed to a minimal footprint and continues to focus on manufacturing our products with little impact and doing our part to help protect our planet. We are proud to manufacture efficient products, implement processes and programs throughout our facility to help use our resources wisely and recycle everything we possibly can.

We manufacture and sell Intelligent Compressed Air Products that are specifically designed to reduce the use of compressed air throughout facilities.  On top of that, when you purchase an EXAIR product it will arrive in fully recyclable packaging and, in most cases, is made from a material that will be recyclable should it reach a point it is no longer useful.

Over the past years we continually look for improvement opportunities within our systems and processes. Recently we have…

  • Over the past year, EXAIR recycled 1300 yards of paper and cardboard.
  • Recycled 100% of our cardboard and mixed paper products. Of the waste we place into our trash dumpsters – 80% is recycled and 20% is sent to the landfill.
  • Recycled 100% of the metal scrap from our machining processes. Improvements in these processes has reduced scrap rates, which equates to 5.5 tons of recycled metal.
  • Used our very own Chip Trapper Systems in our manufacturing areas to extend the water-soluble coolant life from 6 weeks per changeover to 6 months per changeover. Keeping our coolant clean allows us to minimize the total amount of wastewater we recycle each year.
  • Further reduced our wastewater for reclamation by another 25% compared to last year.
  • Minimized our own compressed air use by 1 million cubic feet per year
  • Made improvements to the efficiency of our computers and computer servers which require fewer Kilowatt hours (KWH) per day

Another waste reducing factor that has proven to work out well for EXAIR is asking every customer if they accept digital invoices rather than requiring them to be printed and mailed.  We have been able to eliminate over 91% of all printed and mailed invoices. This helps to reduce our resources used as well as the amount of materials that are possibly turned into solid wastes at customer facilities. This also prevents the gas and vehicles necessary to deliver all of these invoices by mail.

Adding to the efforts above, we continue to maintain RoHS compliance on all electronic products, as well as actively track our supply chains to ensure no Conflict Minerals are being sourced and used in our products.

If you have any questions on how we can help your facility reduce their volume of compressed air or why we continue to reduce our wastes and increase our recycling efforts, contact us.

Happy Earth Day from EXAIR!

 

 

Image Credit: NASA/NOAA/GSFC/Suomi NPP/VIIRS/Norman Kuring