Video: EXAIR Drum Vacs Selection For Solid Materials

EXAIR Corporation has engineered compressed air solutions for Industrial Housekeeping…among them, a full line of drum mounted vacuums for dry/solids cleanup.

If you’d like to find out more, please give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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Compressed Air Vacuums and Their Advantages Over Electric Vacuums

EXAIR‘s line of Industrial Housekeeping Products consist of liquid and dry vacuums that utilize compressed air to operate. They do not have loud electric motors which most ‘all purpose’ electric vacuums rely on.  In industrial settings with harsh conditions and rugged use, EXAIR’s Industrial Housekeeping Products are better suited for the everyday wear and tear of typical manufacturing, commercial and construction environments.

When you look at EXAIR vacuums, you’ll notice there is not an electrical cord.  Because the EXAIR Industrial Housekeeping Products utilize compressed air for operation. This means they do not have the same maintenance issues of an electric motor which breakdown and fail when dirt, dust and temperature take their normal toll on moving parts. With EXAIR vacuums there are no moving parts: no motors to burn up, no bearings to wear out, and no impellers to clog in the vacuum units. They also run quieter than a typical electric vacuum.

They are maintenance free, just supply clean and filtered air, and they can operate for many, many years.

 

EXAIR’s liquid vacuums, there is a built in pressure/vacuum relief device and auto safety shut-off to prevent over-filling.

The Reversible Drum Vac is a two-way liquid pumping system, also made for mounting on standard steel drums…closed top drums, in this case.  They can fill or empty a 55 gallon drum in 90 seconds.  Options include 5, 30, and 110 gallon drum sizes, and a High Lift model – increased suction head for deep wells, underground tanks, or higher viscosity liquids, up to 1,400 cP.

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The heart of our popular coolant filtration system: the EXAIR Chip Trapper.  A Filter Bag in the “fill” line traps chips, swarf, and shavings.  The liquid passes through, and is able to be immediately pumped back out.  Not only is coolant life extended, regular cleaning of the coolant sump prevents loss of coolant flow due to clogging of the supply lines.  The Chip Trapper is available in 30, 55, and 110 gallon sizes, and also in the High Lift version.

Chip Trapper Family
30 gallon, 55 gallon, and 110 gallon Chip Trapper

EXAIR’s dry vacuums provide many pickup and filtration options. They withstand harsh environments, have many filtration and power options and run quieter than electric vacuums.

The EXAIR Chip Vac and Heavy Duty Dry Vac is a powerful industrial vacuum for use on wet or dry chips. Both are for use with 30, 55, or 110 gallon drums, and the Chip Vac can also be used on a 5 gallon drum. The Heavy Duty HEPA Vac has the added benefit of the HEPA quality filter system.  Filtration per IEST-RP-CC-007 to 99.97% minimum filtration at the 0.3 micron level ensures performance meets the needed criteria.

The Chip Vac is also 50% quieter than a comparable electric vacuum at only 77 dBA!!

Chip Vacs-all
From left to right: 5 gallon, 30 gallon, 55 gallon, and 110 gallon Chip Vacs are sized for any cleanup need.

If you would like to talk about Industrial Housekeeping products or any of the EXAIR Intelligent Compressed Air® Products, feel free to contact  myself or one of our Application Engineers we can help you determine the best solution.

Jordan Shouse
Application Engineer
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Built to Last Liquid Vacuum Systems Made by EXAIR

Baseball season is in full swing, temperatures are climbing, and there’s pollen in the air. It must be spring!! The coming of spring means it’s time to start opening up the windows and tidying up around the house. It also means an increase in rain showers. To those of you out there that have experienced the joy of walking down into the basement only to find a nice pool of water I feel your pain. A crack in our foundation allowed a significant amount of water to seep inside, of course all over the brand-new carpet!!

I went out to the garage and grabbed the ol’ trusty shop vac and began vacuuming up as much residual water as I could. Shop vacs are a great tool for cleaning up a variety of messes in your home. However, the very same shop vac is not suitable for use in an industrial environment. EXAIR manufactures a variety of compressed air operated industrial vacuum systems. For the purpose of this blog, I’m going to highlight the systems suitable for use with wet materials.

Electric vacuums have impellers that can clog or break, the motor will eventually burn out, not to mention the risks associated with using electrical products near liquid. With no electricity and no moving parts to wear out, EXAIR’s Industrial Housekeeping products are much better suited to withstand a harsh industrial environment.

The Reversible Drum Vac attaches quickly to any closed head 30, 55, or 110 gallon drum. It’s capable of filling a 55 gallon drum in as little as 90 seconds! With a simple turn of the knob, it’s able to quickly pump the liquid back out of the drum. Coolant sumps can easily be refilled, floor spills contained, or contaminated liquids can be transferred to filtration tanks in minutes.

The High Lift Reversible Drum Vac operates just the same as the standard, but provides a higher-powered vacuum for use with thicker liquids or for applications that need to lift the liquid from below grade work areas up to 15’ deep. Both the standard and High Lift Reversible Drum Vacs have an automatic safety shutoff valve to prevent the drum from overfilling.

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The Reversible Drum Vac is also the heart behind our award-winning coolant filtration system: the Chip Trapper. The Chip Trapper is a fast and simple way to clean chips, swarf, and shavings suspended in the coolant sump of your CNC machines. The liquid and suspended solids are vacuumed up into the drum. A filter bag inside traps the debris, chips, and shavings and allows you to pump clean liquid back out of the drum. The filter bag can be removed and cleaned for repeated use. Each system will come with (2) bags to get you started. Not only does this extend the life of your coolant, but can also eliminate the potential for chips and shavings to get clogged in the coolant system and reducing coolant flow. It, too, is available as a High Lift Chip Trapper System for thicker liquids or sumps that are below ground.

If you’re looking for a vacuum system that’s Built to Last, EXAIR has the right tool for you. All of our vacuum systems have no moving parts to wear out and are maintenance-free when supplied with clean and dry compressed air. With all systems available in stock and same day shipment for stock items, you can have one just in time for your annual spring cleaning!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

EXAIR Industrial Dry Vacuums, A Solution For Every Application!

It seems we have broken out of this deep freeze here in Cincinnati and spring has taken hold. Spring cleaning is also taking hold. That means it’s time to start looking for ways to make that chore as easy and hassle-free as possible! If you’re like me and enjoy spring cleaning the EXAIR dry vac products are right for you!

EXAIR has three dry vacuum systems, and they each have a application that fits their performance and abilities.

The first is our Chip Vac System

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EXAIR’s Chip Vac Family

The Chip Vac is designed specifically for vacuuming chips. It creates a powerful direct flow that is ideal for metal, wood, and plastic chips.  Because it has a filter bag, in can also handle the occasional dusty material, and keep the surrounding air clean.

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The Chip Vac is ideal for vacuuming metal, wood or plastic chips
If the operation machines different materials, the lid can be removed from one drum and moved to another, to keep the materials separate for easy recycling.

The 30, 55 & 110 Gallon Chip Vac’s consume 40 SCFM @ 80 PSI while the 5 Gallon size consumes 33 SCFM @ 80 psig.  All 4 models are rated at a super quiet 77 dBA!

The second is our Heavy Duty Dry Vac

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EXAIR Heavy Duty Dry Vac Family

The Heavy Duty Dry Vac was engineered to vacuum more dry material in less time with less wear. The hardened alloy construction resists premature wear and the increased power makes difficult jobs and harsh environments more easily handled.

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The 110 Gallon  Heavy Duty Dry Vac provides maximum capacity for spill clean up

The Heavy Duty Dry Vac is ideal for abrasive materials such as steel shot, garnet, metal chips and sand, and is also useful for general purpose applications such as vacuuming floors, machines, work stations and machinery/equipment.

Like the Chip Vac, the Heavy Duty Dry Vac drum lid fits any open top drum, and can be moved from one drum to another facilitating recycling efforts.

The 30, 55 & 110 Gallon Heavy Duty Dry Vac’s consume 68 SCFM @ 80 PSI and have a sound level of 82 dBA.

Below shows the powerful performance of the Heavy Duty Dry Vac vs the Standard Chip Vac when considering large, heavy material and the increased performance you could expect.

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Vacuuming Rate Comparison, for Chip Vac and Heavy Duty Dry Vac

Last but not least is our Heavy Duty HEPA Vac

Heavy Duty HEPA Vac Family
Heavy Duty HEPA Vac Family

The HEPA Vac (High Efficiency Particulate Air) has the added benefit of the HEPA quality filter system.  Filtration per IEST-RP-CC-007 to 99.97% minimum filtration at the 0.3 micron level ensures performance meets the needed criteria. Like the Chip Vac and the Heavy Duty Dry Vac it will attach to ordinary open top drums as well.

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Heavy Duty HEPA Vac

The 30, 55 & 110 Gallon Heavy Duty HEPA Vac’s consume 68 SCFM @ 80 PSI and have a sound level of 82 dBA.

Vac-u-Gun

For a limited time, order an EXAIR Industrial Vacuum, and we will include a complimentary Vac-u-Gun (valued at $112)!Offer ends April 30, 2019.

To discuss your application and for help deciding which dry vac would work best, feel free to contact EXAIR and one our Application Engineers can help you determine the best solution.

Jordan Shouse
Application Engineer
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Twitter: @EXAIR_JS

EXAIR’s Powerful Chip Vac for Keeping Your Plant Clean and Safe

March brings with it the first day of spring and April seems to have brought that first day where I believe spring could actually be here consistently. I don’t know about you, but boy am I ready for some warmer temperatures!! Naturally, spring is the time of year that we roll up our sleeves and do some of the deep-cleaning we’ve been putting off all winter.

Though, for any manufacturer or processor, “spring cleaning” is a year round affair.

Lucky for you, EXAIR has an entire line of Industrial Housekeeping Products that’ll get your shop tidied up for spring. In this blog, I’d like to dive into the Chip Vac. With its powerful suction, it’s an ideal solution for fast and efficient cleaning.

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Chip Vac cleaning up a floor spill

EXAIR’s Chip Vac is a compressed air operated industrial duty vacuum designed specifically for vacuuming up chips and shavings. The powerful vacuum is suitable for use with metal, wood, or plastic chips and is designed to thread into the 2” NPT bung on standard drum lids. The Chip Vac can handle dry or wet chips from fixtures, floors and work surfaces of machining centers, lathes, saws, mills, and a variety of other industrial equipment.

Electrically powered vacuums or shop vacs are not designed to be operated in a rugged industrial environment. Filters clog, motors wear out, and you find yourself frequently replacing them. EXAIR’s Chip Vac has NO moving parts to wear out, doesn’t require maintenance, and needs nothing but a source of compressed air to operate. In addition, the sound level produced is half of that produced by an electric vacuum.

The Chip Vac is sold in systems both with and without the drum. EXAIR has 5, 30, 55, and 110 gallon systems available for a wide range of applications. If you already have spare drums in your facility, the Chip Vac is also available with just the lid assembly, Chip Vac, 10’ hose, tools, and filter bag to attach to the top of your own drums.

All systems will include a drum lid with a locking ring that easily fits onto the top of a standard open top drum. It’s easy to remove and place onto another drum so that different materials can be easily kept separate for recycling. Recycling companies will pay a premium price for pre-sorted chips and shavings. With the Chip Vac, it’s as easy as removing the lid and placing it onto a new drum in between jobs.

Don’t waste your time this spring fooling with and replacing electrical vacuums. Get yourself a vacuum designed for the job. One that’ll last year after year! With these systems in stock, ready to ship with an order by 3:00 ET, an unconditional 30 day guarantee and backed up by our 5-Year Warranty, there’s no reason not to give one a try!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

EXAIR Reversible Drum Vac Fills A 55 Gallon Drum in 90 Seconds Flat, And Empties It Just As Fast

There are a few ways to get the liquid out of a drum:

  • You can use a pump.  Some pumps are even made to mount straight onto the lid of the drum.
  • You can siphon the liquid out, if you can get the drum higher than where you want to put the liquid.  And if you have the time.
  • You can turn the drum over.  I used to do field service in chemical plants…some of them had drum handlers on fork trucks that could pick up and tilt the drum to pour the liquid out.  Some of them pushed the drum over and simply let the liquid spill into a pit or below-grade sump.

But pumps break down.  Siphoning is finicky and slow.  I’m loath to knock the skills of the fork truck operator that can pour out a drum like a sommelier pours a fine wine.  And I’ll never forget the first time I saw an operator half-roll/half-dance a drum to the edge of that pit and let the liquid dump as he dropped it precisely where he wanted it…however, even in the context of the inner recesses of a chemical plant, it was simple, but inelegant.

EXAIR has an engineered solution that preserves the simplicity, though: the Reversible Drum Vac.  Thread the standpipe into the bung connection and the RDV itself into the vent, and that drum is now a two-way pumping system, able to be emptied via a 10 foot long Vacuum Hose in as little as a minute and a half.  Turn the knob on the RDV to switch modes, and you can fill that same drum just as fast.

With a simple turn of the knob, the Reversible Drum Vac can fill or empty a 55 gallon drum in 90 seconds!

 

 

 

 

 

 

The EXAIR Reversible Drum Vac Systems come with a variety of configurations and options:

  • Made to fit an existing 30, 55, or 110 closed top steel drum in good condition.
  • Mini Reversible Drum Vac System comes with a 5 gallon drum.
  • Deluxe Systems add a Drum Dolly and a set of tools.
  • Premium Systems add a drum (30, 55, or 110 gallon,) an upgrade to Heavy Duty Aluminum Tools, and a 20ft compressed air supply hose with shutoff valve and pressure gauge.
  • High Lift Reversible Drum Vacs generate a suction head of 180″H2O for maximum lift.  They’re also specified for higher viscosity liquids.

Below is a great video that showcases just how easy it is to from installing the Reversible Drum Vac to using the Reversible Drum Vac and just how fast the RDV operates.

If you’re looking for a fluid handling solution for liquids in drums, give me a call and we’ll talk about which Reversible Drum Vac System is right for you.

Russ Bowman
Application Engineer
EXAIR Corporation
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Industrial Vacuums For Most Any Cleanup Need

Vacuum cleaners…most of us think of the electric-powered devices that we clean our carpets at home with. The idea of utilizing vacuum in cleaning applications, however, predates the widespread introduction of electric power by a couple of decades. The original idea was to marry a manual vacuum generating device to a carpet sweeper. These had been around for some time, and they’re still seen today: the beater brush turns as the sweeper is pushed across the floor; it picks up dirt in the brush bristles, and deposits it in an internal receptacle. You’ve probably seen them used in restaurants to tidy up small messes on the floor, in lieu of dragging out the noisy vacuum cleaner while folks are eating.

Anyway, these first vacuum cleaners relied on a bellows, piston cylinder, or other such device that was operated by hand, foot – or, according to one source, a rocking chair – to generate a vacuum. Since it took one person to operate the vacuum generating part, and another to push the sweeper, they weren’t very popular at a time when folks were generally looking for labor SAVING products.

The proliferation of electric power around the turn of the 19th/20th century brought about electric vacuum cleaners.  Most homes have one…including the ‘shop vac’ in my garage, my home actually has three.  These are great for home use; many have long cords that allow you to clean the floors in adjacent rooms without unplugging & re-plugging, and most come with a convenient set of tools for baseboards, furniture, HVAC vents, etc.  For carpet & upholstery, they can’t be beat.

In industrial settings, though, the electric-powered models can find themselves at a disadvantage.  The impellers can clog or break, and the electric motors will, in time, burn out.  If used in wet environments, great care must be used (as with any electric products) or there can be a very real shock hazard.

EXAIR Industrial Housekeeping Products offer a solution to all of these issues.  With no moving parts or electric motors, they are extremely reliable.  If you supply them with clean air, they can run darn near indefinitely, maintenance free.  And no electric power means no shock hazard.

We have a variety of products to meet most any need.  Our Chip Vacs and Heavy Duty Dry Vacs are made for dry material cleanup.  They install (in minutes) on an open top drum, and are available with a variety of accessories…tools, drum dollies, tool holders…even the drum itself if you need one.  The Chip Vac is specified for most ‘general purpose’ jobs; the Heavy Duty Dry Vac is more powerful, and abrasion resistant, for more aggressive needs.  Both exhaust the vacuum air flow through a Filter Bag to contain the particulate in the drum.

The Heavy Duty HEPA Vac features the same high power and rugged construction as the Heavy Duty Dry Vac, but replaces the Filter Bag with a HEPA (High Efficiency Particulate Air) Filter for maximum dust containment.  These are used where critical dust removal, mold & allergen containment, or trapping airborne irritants are called for.

(Left to right) Chip Vac, Heavy Duty Dry Vac, Heavy Duty HEPA Vac
Reversible Drum Vac Family

The Reversible Drum Vac is a two-way liquid pumping system, also made for mounting on standard steel drums…closed top drums, in this case.  They can fill or empty a 55 gallon drum in 90 seconds.  Options include 5, 30, and 110 gallon drum sizes, and a High Lift model – increased suction head for deep wells, underground tanks, or higher viscosity liquids, up to 1,400 cP.

Chip Trapper Systems come complete, ready to go, right out of the box.

The Reversible Drum Vac is also at the heart of our popular and award-winning coolant filtration system: the EXAIR Chip Trapper.  A Filter Bag in the “fill” line traps chips, swarf, and shavings.  The liquid passes through, and is able to be immediately pumped back out.  Not only is coolant life extended, regular cleaning of the coolant sump prevents loss of coolant flow due to clogging of the supply lines.  The Chip Trapper is available in 30, 55, and 110 gallon sizes, and also in the High Lift version.

Speaking of two-way operation, the EXAIR Vac-u-Gun is both a vacuum AND blow gun…simply reverse the orientation of the nozzle insert to reverse the operation:

EXAIR’s Vac-u-Gun transforms in seconds from powerful vacuum to efficient blow gun.

The Vac-u-Gun is an efficient, quiet, and versatile tool with numerous applications, from vacuuming sawdust or shavings, to conveying small parts or pellets, to blowing off chips, water, coolant, or scrap.  And, just in time for Spring Cleaning season, we’re letting you find out just how handy it is, for free – by including one with any qualifying Industrial Vacuum purchase, now through April 30, 2019.

If you’d like to discuss a cleanup application, and how an EXAIR Industrial Housekeeping Product can suit your needs, give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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