Reversible Drum Vac Quickly Empties Sump In Close Quarters

I had the pleasure of talking with an operator in a power generating plant recently. A small sump, in a hard-to-access location, needed to be emptied periodically, or it would overflow and make a big mess. They didn’t have room for a “great big” (his words) 30 or 55 gallon drum, and it was difficult to use an electric shop vac because there wasn’t an outlet nearby (it’s a very humid location in the steam plant) so they had to rig an long extension cord through a doorway and down to the lower mezzanine.

They DO have compressed air available…in fact, there was an unused port on a manifold that supplied other pneumatic equipment, right next to the sump. He thought it sounded like an ideal application for the Mini Reversible Drum Vac.

And it was. They put a Model 6196-5 Mini Reversible Drum Vac System on the floor, next to the sump, and empty it (usually 1-2 gallons) on the night shift. They also got a 6569-20 20ft Vacuum Hose, which they use to pump the drum contents into an internal drain system.

Reversible Drum Vac systems are available from 5 to 110 gallon capacity

No more hassles with the electric shop vac and extension cord. No more overflow messes. The most they have to do now is change to the 20ft hose when they empty the drum.

If you’d like to find out how an EXAIR Intelligent Compressed Air Product can make your life easier, give me a call.

EXAIR Industrial Vacuums: Dry Vacuums

Our Industrial Housekeeping vacuums utilize compressed air energy to create a powerful and effective vacuum capable of with standing the harshest of environments. These vacuums have no moving parts to wear out or replace, run quietly and are built to be placed upon your own drum or may be purchased with a drum.

EXAIR has three dry/solid vacuum systems available they are the Chip Vac, Heavy Duty Dry Vac and the Heavy Duty HEPA Vac.

The EXAIR Chip Vac picks up wet or dry chips and delivers them directly into an ordinary open-top drum.  The Chip Vac is used to clean chips from fixtures, floors and work surfaces of machining centers, lathes, saws, mills and other industrial equipment.  The Chip Vac is the ideal choice for quick and efficient cleaning.  The Chip Vac can also be used to vacuum wood or plastic chips and can be used occasionally for dusty materials since it incorporates a filter bag to keep the surrounding air clean.

The 30, 55 & 110 Gallon Chip Vac’s consume 40 SCFM @ 80 PSI while the 5 Gallon size consumes 33 SCFM @ 80 PSI.  All 4 models are rated at a super quiet 77 dBA!

chipvac_family
5, 30, 55, and 110 Gallon Chip Vacs

The Heavy Duty Dry Vac like the Chip Vac can attach to ordinary open-top drums.  Designed to withstand tough industrial environments the proprietary hardened alloy pump deliver powerful performance with superior abrasion resistance.  They are used for a wide variety of applications that include abrasive materials such as steel shot, garnet, metal chips and sand!  Please know that while very powerful it is still suitable for general applications such as vacuuming floors, machines, work stations and industrial equipment.

The 30, 55 & 110 Gallon Heavy Duty Dry Vac’s consume 68 SCFM @ 80 PSI and have a sound level of 82 dBA.

6397
Available in 30, 55 & 110 Gallon Sizes

Finally the Heavy Duty HEPA Vac has the added benefit of the HEPA quality filter system.  Filtration per IEST-RP-CC-007 to 99.97% minimum filtration at the 0.3 micron level ensures performance meets the needed criteria.  Like the Chip Vac and the Heavy Duty Dry Vac it will attach to ordinary open top drums as well.

The 30, 55 & 110 Gallon Heavy Duty HEPA Vac’s consume 68 SCFM @ 80 PSI and have a sound level of 82 dBA.

6399
Available in 30, 55 & 110 Gallon Sizes

When you look at the EXAIR vacuum producing units, you will notice there is not an electrical cord.  That is because the EXAIR Industrial Housekeeping Products utilize compressed air for operation, therefore they do not have the same issues with wear, breakdown and failures as electrical type vacuums. Quite simply there are no moving parts in the vacuum units to wear out or break.  They are maintenance free, just make sure the air supply is clean & dry, and they will operate for a long time due to the fact that there are no motors and bearings to wear out and no impellers to clog.

If you would like to discuss Industrial Housekeeping or any EXAIR product,  I would enjoy hearing from you…give me a call.

Steve Harrison
Application Engineer
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EXAIR’s Vac-U-Gun: Blowoff or Vacuum with Just One Gun!

Now through the end of May, EXAIR is running a promotion on the Industrial Housekeeping Products that includes a FREE Vac-U-Gun with any purchase of an Industrial Housekeeping Vacuum System. EXAIR’s Vac-U-Gun is a low-cost solution to a wide variety of industrial housekeeping problems. The Vac-U-Gun has a durable die cast construction and no moving parts to replace or wear out.

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Vac-U_Gun cleaning up shavings after a sawing operation

In addition to being easy to use, the Vac-U-Gun is also more efficient than ordinary blow guns. By injecting a small amount of compressed air through directed nozzles, a vacuum is then produced on one end and a high output flow on the other. The amplified outlet flow through the Vac-U-Gun is 12 times the compressed air consumption of the gun.

The Vac-U-Gun is capable of both vacuuming material, as well as being operated as a blow gun. In vacuum mode, the work surfaces can be easily cleaned by vacuuming the debris away rather than blowing it off of the surface. Rather than simply moving the material around the shop floor, it can be contained and transferred to a waste receptacle using the 10’ vacuum hose, or straight into the filter bag.

vac u gun orientation

Switching from vacuum mode to blow mode can be achieved in just a matter of seconds. To change the Vac-U-Gun from vacuum to blow mode, simply remove the threaded cap and change the orientation of the generator inside. Since the Vac-U-Gun has a large 1-1/4” diameter air outlet, it covers much more surface area in less time compared to traditional air guns. This can help to reduce the time needed for a variety of different blowing, cooling, or drying applications. Due to the nature in which the Vac-U-Gun entrains ambient air, it allows for more force and flow through the gun at a minimal compressed air consumption.

vac u gun kits

The Vac-U-Gun system is available by itself, or in one of three different kits. It can be used with or without the 10’ (3m) vacuum hose or the filter bag. Various vacuum accessories are included in the kits to accommodate a variety of different materials and applications. If you’re looking for a versatile gun that can help boost productivity in a number of applications within your facility, look no further than the Vac-U-Gun.

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@exair.com
Twitter: @EXAIR_TD

The Case for the Chip Vac

EXAIR Chip Vacs come in a range of sizes, and options, to meet the needs of most any clean up job.

The season for spring cleaning – spring, that is – is upon us (here in the Northern Hemisphere anyway) so it’s time to start looking for ways to make the task as easy and hassle-free as possible. That’s my take, anyway…and if you feel the same trepidation (or maybe even dread) as me, then this blog is for you. If you are one of those people who LIKES cleaning (you know who you are,) there’s something here for you too.  Without further ado, let’s talk about the EXAIR Chip Vac Systems.

The first thing you should know is that, like all EXAIR Intelligent Compressed Air Products, Chip Vac Systems are compressed air operated.  Why is this important?

*Safety – there’s no electric power cord or cable to trip over, damage, or get wet…all of which can be an electrocution hazard.

*Consistency – unlike a typical shop vac, which has a motor driven impeller/propeller to generate the vacuum flow, the Chip Vac creates powerful direct flow action from the compressed air supply.  With no moving parts in the way, there’s nothing to trap debris or clog the line.  If it can fit through the hose, the Chip Vac can suck it into the drum.  Every time, all the time.

*Reliability – electric motors can overheat and burn out if you run them continuously for long periods of time – or if you start and stop them frequently.  Not so with the Chip Vac…it’s pulling rated vacuum and flow as soon as you cut in air to it.  And if you supply it with clean, dry air, the Chip Vac will operate darn near indefinitely, maintenance free.

At EXAIR, our motto of being “easy to do business with” applies to not only all aspects of Customer Service and Technical Support; it’s even integral to our systems design.  What does this mean for the Chip Vac?

*Versatility – we make Chip Vac Systems for 30, 55, or 110 gallon drums.  If you don’t already have an open top drum to install one on, we can supply the drum too.

*PortabilityDeluxe Chip Vac Systems come with a dolly for your drum, so you can roll it wherever you need it.  The 30 Gallon Chip Vac Systems are compact enough to fit through just about any passageway that you can walk through.  But in tighter constraints…

*Portability, part 2Mini Chip Vac Systems come complete with a 5 gallon drum that can be easily carried or lifted to just about anywhere you need it to go.  The Deluxe System even comes with a dolly, for total portability.

*Resourcefulness – because they fit standard drums, they’re easy to move from one drum to another.  This is of particular value to machine tool operators who work with different materials: they can use the Chip Vac on one drum to vacuum up aluminum chips from one job, and then move it to another to clean up stainless steel chips from another job.  This makes recycling quick, easy, and profitable.

If you’d like to find out more about how EXAIR Chip Vac Systems – or any of our Industrial Housekeeping Products, can improve the efficiency and safety of your cleaning tasks (Spring or otherwise,) give me a call.

Russ Bowman
Application Engineer
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EXAIR Heavy Duty Dry Vac: Overview

Heavy Duty Dry Vac Family

When it comes to industrial vacuums, wouldn’t it be nice to have a durable, long lasting vacuum that is quiet?  There is such a vacuum that has these qualities; the EXAIR Heavy Duty Dry Vac System.  This vacuum system has no moving parts, no motors to fail, or bearings to wear.  They only require compressed air to operate.  The Heavy Duty Dry Vac is used to vacuum solid materials like plastic, sand, and even denser materials like steel shot.  The vacuum pumps are made from a hardened alloy construction to resist wear and abrasion, and it is designed to generate a strong vacuum level measuring -60” H2O (-15 KPa) at 80 PSIG (5.5 Bar).  To accommodate the multiple types of industrial applications, EXAIR offers the Heavy Duty Dry Vac Systems with different options and drum sizes.

The unique design of the Heavy Duty Dry Vac is incorporated in the modified lid that will fit onto a standard 55-gallon, 30-gallon, or 110-gallon drum (209L, 114L, or 418L respectively).  A 0.1-micron filter bag mounts in the center of the lid to allow excess air to escape and to contain the contamination inside the drum.  The large surface area of the filters allows for extended use before replacement while the high efficiency will keep the fine particles from re-entering the environment.  Under the drum lid, EXAIR used some features to help reduce the noise level even further.  We added a silencing foam and an extended hose.  This will muffle the noise and direct the contamination toward the bottom of the drum.  With these additional features, the noise level is only 82 dBA at 80 PSIG (5.5 bar).  Measure that against any electric vacuum.

Heavy Duty Dry Vac System

The Heavy Duty Dry Vac Systems come in three different options to best fit your application.  The standard option comes with the drum lid described above and a latching ring to attach to the drum.  It also comes with 10 feet (3m) of an anti-static hose, 20 feet (6m) of a compressed air hose, an aluminum chip wand, a hose hanger, a gauge, and a manual operational valve.  This option is available with three different drum sizes.  For example, model 6197 is for the 55-gallon drum (209L), model 6197-30 is for the 30-gallon drum (114L) and model 6197-110 is for the 110-gallon drum (418L).

Deluxe Heavy Duty Dry Vac System

The second option is the Deluxe Heavy Duty Dry Vac System.  This option will include all the items in the standard option plus aluminum tools, a tool holder and a drum dolly.  The upgraded aluminum tools include a floor tool, crevice tool, skimmer tool with detachable brush, and a two-piece double bend wand.  They are easily attached to the hose for quick cleaning of material spills.  The Deluxe system is a great option for getting into tight areas, hard-to-reach places, and large floor areas.  This option is also available in three drum sizes.  For example, model 6297 is for the 55-gallon drum (209L), model 6297-30 is for the 30-gallon drum (114L) and model 6297-110 is for the 110-gallon drum (418L).

Premium Heavy Duty Dry Vac System

If you do not have a drum to use in your facility, no problem.  EXAIR offers a steel drum in the Premium Heavy Duty Dry Vac Systems.  The Premium package has all the items in the Deluxe option plus a heavy-duty steel drum.  We offer the Premium option for all three sizes as well.  For example, model 6397 will include the 55-gallon drum (209L), model 6397-30 will included the 30-gallon drum (114L) and model 6397-110 will include the 110-gallon drum (418L).

If you get tired of throwing away your electric vacuums for burned up motors, you should try the EXAIR Heavy Duty Dry Vac System.  They will definitely extend the useful life, make it much quieter to operate and vacuum denser heavier materials quickly.  For U.S. and Canadian customers, we offer a 30-day unconditional guarantee to try the units.  If you need help to determine which Heavy Duty Dry Vac option would best suit your application, you can contact an Application Engineer at EXAIR.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Dirty Coolant in, Clean Coolant Out – EXAIR’s Chip Trapper Extends Coolant Life

In a machine shop one of the most dreaded tasks is always cleaning out the coolant sumps of the CNC machines. Over time, chips and shavings can make their way up into the coolant lines resulting in a clog. The coolant flow slows down or stops entirely, resulting in premature wear of expensive cutting tools, imperfections in the parts, or unacceptable product finish. When this occurs, if it is even noticed right away, the machine has to be stopped and valuable production time must be spent identifying the location of the clog and removing it.

Another problem, one anyone working around CNC machines can attest to, is the rancid coolant smell that is a result of bacteria building up in the stagnant cutting fluid. Regularly cleaning this oil can reduce this smell, prevent premature tool wear or costly shutdowns, as well as extend the overall life of your coolant.

ctrhlctr_heroi_770x620

There are some machines out there capable of cleaning the oil and removing any chips or shavings, but these tend to be very expensive and not very effective. We tested a few different methods here at EXAIR in our machine shop. As a result of these tests we determined that the best foot forward would be to develop something ourselves. Enter the EXAIR Chip Trapper. Using either a standard or High Lift Reversible Drum Vac to provide the vacuum source, the Chip Trapper is capable of filling or emptying a 55 gallon drum in less than two minutes. It is able to pick up both the liquid coolant as well as any chips or shavings that are suspended in the coolant. The liquid is forced through a filter bag inside of the drum which contains any solid materials while allowing the coolant to filter out into the drum. Switching the knob on the Reversible Drum Vac and the directional flow valve to empty will allow the clean coolant to be pumped back out of the drum and reused.

After implementing the Chip Trapper in our own shop, we were able to increase the life of the coolant by 6x. In addition to the increased coolant life, a process that used to take up to 2 hours per machine now takes less than 10 minutes. The Chip Trapper quickly and easily pays for itself.

The Chip Trapper is available in either 30, 55, and 110 gallon systems. It’ll also come with (2) 5 micron filter bags, other filter bags are also available ranging from 1 micron up to 200 micron filtration. Using a simple detergent, the filter bags can be washed out, cleaned, and reused multiple times. With no motors or impellers to clog or wear out, as well as no electricity requirement or shock hazard, the Chip Trapper comes with our standard 5-year Built to Last Warranty. Do yourself (and your machine operators) a favor and get a Chip Trapper on order today. They’re in stock, ready to ship and start saving you time and money!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@exair.com
Twitter: @EXAIR_TD

Do You Need 30 Days for Testing?

Not long ago while checking out of a motel my laptop bag that was attached to the handle on my suitcase fell forward and the impact shattered the screen on the laptop.  Upon turning the computer on I realized that a new screen was in order.

I waited until I arrived at home and found what I thought to be the correct monitor and quickly ordered it.  It arrived two days later and I painstakingly took the laptop apart and exposed the mounting frame.  The removal of the broken screen and the installation of the new was not too difficult but the cable connector was less than robust and was very tight.  Carefully I worked it back and forth and it came free.

Installation and reassembly went quickly and then I powered up the machine.  I was only greeted with a series of very loud and annoying beeps.  At that point I shut it down and called the company I purchased the screen from and described the issue.  They determined that the resolution of the screen was incorrect for my laptop and that I needed a different model.  They said I could return the incorrect one and upon inspection receive a credit less the return shipping.  At that point I ordered the correct screen and packaged up the wrong one and dropped it off at the parcel delivery service.

The new model arrived and it installed easily and worked perfectly.  I waited patiently and never did see a refund so I called the company and they said that it was an oversight on their end and that it would be corrected within 48 hours.  Sure enough they issued the credit and money was credited back to my account with one exception, the 40% restocking fee!

I can tell you that EXAIR is not that way!  If you order the wrong item or are not satisfied for any reason and the item was purchased within the last 30 days we will facilitate the return and ZERO restocking fee. There are a multitude of reasons our customers would want to take advantage of our 30 day guarantee and we make it a simple transaction if you need to take advantage of it too. Testing is one reason a customer would use this 30 days, other customers may have ordered incorrectly or released product inadvertently, they may have wanted a small sample for a meeting or demonstration at a customers location.

30 day money back guarantee
EXAIR Guarantee

If you want to discuss any EXAIR product, I would enjoy hearing from you…give me a call.

Steve Harrison
Application Engineer
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