Product Overview – High Lift Reversible Drum Vac

Are you needing to move a thick fluid, move liquid farther or higher? Do you have a below grade sump or pit you’re looking  to empty? Then EXAIR has the solution for you, enter the High Lift Reversible Drum Vac. Like the standard Reversible Drum Vac, the High Lift RDV is a compressed air operated, liquid only vacuum with no moving parts or motors that can fail,  like those in traditional electrically powered vacuums. What separates the High Lift RDV from the traditional version is the higher vacuum it achieves which allows you to lift liquids up to 15′, move liquids up to 20′ and handle fluids with viscosity as high as 1400 centipoise.

The High Lift Reversible Drum Vac is a high powered vacuum able to lift liquids up to 15′ and fill a 55 gallon drum in less than 85 seconds!

The High Lift Reversible Drum Vac features a two-way pump constructed of stainless steel and a built-in safety relieve valve to avoid over pressurizing or over-filling the drum. Air consumption is minimal, at 43 SCFM @ 80 PSIG, while maintaining a low noise level of only 83 dBA. In “empty” mode, the HLRDV achieves a flow rate of 30 gallons per minute (water) to quickly empty the drum.

Systems are available in 30, 55 and 110 gallon capacities in 3 different variations:

The Standard Systems include the High Lift Reversible Drum Vac, shutoff valve, 20′ vacuum hose, standpipe, 90° quick release elbow and aluminum chip wand.

Model # 6195, 6195-30 and 6195-110

Deluxe Systems include all of the items shown above in the “Standard” System and adds a drum dolly, ABS plastic spill recovery kit, (2) extension wands, crevice tool, skimmer tool and a magnetic tool holder.

Model # 6295, 6295-30

And Premium Systems include all of the items in “Deluxe” Systems and adds the drum with lock ring and lid, heavy duty aluminum tools and 20′ compressed air hose.

Model # 6395, 6395-30, 6935-110

EXAIR Industrial Housekeeping Vacuums – A Look at the Advantages Over Electric Vacuums

EXAIR‘s line of Industrial Housekeeping Products consist of liquid and dry vacuums that utilize compressed air to operate. They do not have electric motors which most ‘all purpose’ vacuums rely on.  In industrial settings with harsh conditions and rugged use, the Industrial Housekeeping Products are ideally suited for the everyday wear and tear.                               6091   6095.jpg

The heart of the EXAIR liquid type vacuums, like the Reversible Drum Vac, the High Lift Reversible Drum Vac, and the same range in the Chip Trappers is shown here. Installing onto an any closed head, 30, 55, or 110 gallon drum creates a high powered vacuum.  It can fill a 55 gallon drum in less than 2 minutes.  Then, with the turn of a knob, the the same pump quickly empties the drum. Useful for refilling coolant sumps, vacuuming floor spills, or transferring contaminated liquids to filtration tanks in minutes.  Flow rate can be controlled with the knob.  The Chip Trapper has an internal filtration system to separate the chips from the coolant, allowing for disposal of the solids, and for pumping of the clean coolant back into the sump.

rdvfam
5, 30, 55, and 110 Gallon Reversible Drum Vacs – A size to Meet Most Any Requirement

Also available are the dry/solid type vacuum systems, the Chip Vac, Heavy Duty Dry Vac and the Heavy Duty HEPA Vac which use the vacuum units shown below.6093                                                                    6097

The EXAIR Chip Vac and Heavy Duty Dry Vac is a powerful industrial vacuum for use on wet or dry chips. Both are for use with 30, 55, or 110 gallon drums, and the Chip Vac can also be used on a 5 gallon drum. The Heavy Duty HEPA Vac has the added benefit of the HEPA quality filter system.  Filtration per IEST-RP-CC-007 to 99.97% minimum filtration at the 0.3 micron level ensures performance meets the needed criteria.

chipvac_family
5, 30, 55, and 110 Gallon Chip Vacs

When you look at the vacuum producing units, you’ll notice there is not an electrical cord.  Because the EXAIR Industrial Housekeeping Products utilize compressed air for operation, they do not have the same issues with wear, breakdown and failures as electrical type vacuums. There are no moving parts in the vacuum units to wear out or break.  They are maintenance free, just supply clean, dry air, and they will operate for a long time. For the the liquid type systems, there is a built in pressure/vacuum relief device and auto safety shut-off to prevent overfilling.

There are no motors and bearings to wear out and no impellers to clog.  The Chip Vac is 50% quieter than a comparable electric vacuum.  Safety is a top priority, and the use of the unit on wet floor and spills is not an issue.

If you would like to talk about Industrial Housekeeping products or any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Liquid Handling With Compressed Air: An Overview

There are some very good reasons to consider an EXAIR compressed air operated Industrial Housekeeping Product for liquid applications:

*Durability. No moving parts means nothing to wear or get damaged.
*Safety. No electricity means no dragging an energized cord through a wet area.
*Convenience. All you need is a supply of compressed air.
*Reliability. If you supply it with clean, dry air, it’ll run darn near indefinitely, maintenance free.

Depending on the needs of the application, we have different models to choose from:

Reversible Drum Vacs

If you’ve got a closed top steel drum that’s in good condition, look no further than the Reversible Drum Vac System.  It comes with everything you need to turn that drum into a powerful, 2-way liquid pumping system.  This is great if you just need to park the drum in one spot and suction out a sump or tank on a regular basis, using its 10 foot Vacuum Hose & Suction Wand.  They’re in stock for your existing 30, 55, and 110 gallon drums.  A 5 Gallon Mini Reversible Drum Vac System is also available; it includes the drum as well.

Reversible Drum Vac Systems come in sizes from 5 to 110 gallons.

If you’d like a little mobility, and a way to clean up floor spills, then the Deluxe Reversible Drum Vac System might be what you’re looking for.  It adds a Drum Dolly and our Spill Recovery Kit…it consists of a floor-length wand and a dual squeegee tool.  It also comes with a set of plastic tools (crevice tool, small skimmer, and two 20″ extensions) and a Tool Holder with clips for the tools, and magnets to attach to the drum.  We keep them in stock for your existing 30 and 55 gallon drums.  It also comes in the 5 Gallon Deluxe Mini Reversible Drum Vac System (drum included.)

 

Deluxe Systems add a Spill Recovery Kit, and a Dolly for your drum.

For a complete system, the Premium Reversible Drum Vac Systems have everything you need for most any liquid drum transfer job: they add a drum, lid & latch ring, as well as a compressed air supply hose & shutoff valve, and an upgrade to Heavy Duty Aluminum Tools.  They’re available with 30, 55, or 110 gallon drums; in stock.

Premium Reversible Drum Vac Systems come with everything you need, right out of the box.

Any of the 30, 55, or 110 Gallon systems are also available with our High Lift Reversible Drum Vac.  These provide for increased performance with more viscous liquids, and/or when the liquid needs to pumped from a depth of up to 15 feet.  They are outfitted identically to the standard Reversible Drum Vac Systems, except they come with a 20 foot Vacuum Hose.

The High Lift Reversible Drum Vac System converts a drum and dolly into a mobile pumping system.

As versatile as the Reversible Drum Vacs are, we also incorporate them into another 2-way pumping system, designed to help you get maximum life and performance from machine tool coolant and cutting oils:  The award-winning Chip Trapper Systems.

The vacuum hose (1) is attached to the barbed connection of the Chip Trapper (2). The directional flow control valve on the top of the drum (3) and knob on the pump (4) are set to the “fill” position. The air supply valve is opened to permit compressed air at 80-100 psig (5.5-6.9 BAR) to flow through the pump which pulls the liquid through the hose, then into the reusable filter bag (5). When all liquid is in the drum, the air supply is turned off. The filtered liquid can then be pumped out by setting the directional flow control valve on top of the drum and the knob on the pump to the “empty” position. Once the air supply valve is opened, the air pushes the liquid back through the hose while all solids remain in the reusable filter bag.

Powered by the Reversible Drum Vac, the Chip Trapper System draws the incoming liquid into the drum through a Filter Bag, which retains (or “traps”) any particulate as the drum fills with liquid.  Then, the freshly filtered liquid can be immediately pumped back out, while the particulate remains in the bag.  Once the bag is full, simply remove the drum lid, unhook the bag, empty it out, and return it to service.  The Chip Trapper System comes with two Filter Bags, in fact, so you can clean one while you use the other.  They are available, from stock, in 30, 55, and 110 gallon sizes.  They are all three available in High Lift configuration as well, with a 20 foot Vacuum Hose.

If you’d like to find out more about safe, reliable and effective liquid handling with EXAIR’s compressed air operated Industrial Housekeeping Productsgive me a call.

Russ Bowman
Application Engineer
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Order An Industrial Vacuum System Through 5/31/18 And Receive A Free Vac-u-Gun

From now through May 31, 2018, we are offering a FREE Vac-u-Gun with any order for one of our Industrial Housekeeping Vacuum Systems. The Vac-u-Gun is a multi-purpose tool that can be used to vacuum or transfer material from one location to another or it can be used as a powerful blow gun to clean debris off of the surface of a part or workstation. There is no electricity required to operate and no moving parts to wear out, providing for a safe, maintenance free operation.

Change from a vacuum gun to a blow gun in a matter of seconds!

When choosing one of our vacuums, selection can be simplified depending on what type of media you are needing to pickup. Our systems are going to be either solids handling or liquid handling.

Our Chip Vac Systems are the ideal choice when looking to vacuum dry or damp debris left over from machining operations and delivers them to a standard open top steel drum. For more abrasive material, such as sand or steel shot used in sandblasting processes, the Heavy Duty Dry Vac provides superior wear resistance due to it’s proprietary hardened alloy construction.

If you are looking to vacuum liquids we offer our Reversible Drum Vac and High LIft Reversible Drum Vac providing higher suction lift, up to 180″ H2O.

Our Chip Trapper and High Lift Chip Trapper are also used in liquid applications but these systems incorporate a filter bag inside the drum to capture any suspended solids in the liquid so only clean fluid is pumped back into the reservoir or tank.

In dusty applications we offer the Heavy Duty HEPA Vac which uses the same vacuum as the HD Dry Vac but this system provides a higher level of filtration meeting HEPA requirements of 99.97% filtration at the 0.3 micron level.

All of these products are In-Stock, Ready To Ship.

To take advantage of the offer, you need to order using the promotional Model number. Ordering is easy – you can email the order to orders@exair.com or place your order online at www.EXAIR.com. If you’d rather place your order over the phone or have any technical questions about our products, you can call us at 800-903-9247 and one of our reps will be happy to assist.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

The Deep Hole Vac-u-Gun = Dual Problem Solver

A little while back, I was contacted by a customer who was looking for a way to clean chips and debris out of tapped holes in an engine block. They were familiar with our products, having used them in several different areas in their plant, and had done some early research into our Air Nozzles.

They were considering using our small M4 Back Blow Air Nozzle in the process. The Back Blow Air Nozzles produce a 360° airflow that blows away from the end of the nozzle and in many cases, are the ideal solution for treating the inside diameter of hose, pipe, machined holes, etc. These unique nozzles, eliminate the concern of forcing particulate further down into a machined hole or the safety issue of blowing material out of the opposite end of an open tube or pipe.

EXAIR Back Blow Air Nozzles come in three sizes, for bores from 1/4″ to 16″ in diameter!

In this particular case, having the material blown out of the hole increased the risk of possible cross contamination somewhere else in the engine block so they were also thinking of incorporating some type of recovery system like our Chip Vac or one of our Line Vacs but were concerned with having to use two separate devices.

Once again, EXAIR has the perfect solution, the Deep Hole Vac-u-Gun. The Deep Hole Vac-u-Gun features a small blow tube (1/8″ OD) that provides a small blast of air to dislodge or loosen foreign material while simultaneously providing vacuum to carry the debris away.

If you have a similar application or would like to discuss how an EXAIR Intelligent Compressed Air Product can help solve a unique situation, contact an application engineer for assistance.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

 

 

 

Simplifying Plastics Machining Using The Cold Gun And Chip Vac

I was recently contacted by a plastics manufacturer who was needing some solutions for problem areas in their production processes. The company imports their machines from overseas and they are outfitted with a coolant based, quench system for the tooling. They were wanting to get away from using coolant as the parts were absorbing liquid, causing them to swell, not to mention the mess they were creating, requiring more time and labor to dry and clean the parts manually.

For the first application, replacing the messy misting system, I recommended the customer use our Cold Gun System, Model # 5215. The Cold Gun uses Vortex Tube technology to produce a cold air stream 50°F lower than the incoming compressed air supply temperature. For example, if your supply air was ambient 70°F, you would effectively see 20°F air at the exhaust. This clean, cold air stream can be easily directed to the needed area to prevent any warping or other damage related to heat, while also blowing away the machined fines.

Model # 5215 – includes the Cold Gun, Single Point Hose Kit, 3/8″ Cone Nozzle, 1-1/4″ Fan Nozzle and Filter Separator

The second part of the process involved the recovery of the plastic scrap and chips created during the machining process. Once again, EXAIR has the ideal solution with our Chip Vac, Industrial Vacuum. The Chip Vac creates a powerful vacuum, with no moving parts or motors to wear out, making them virtually maintenance free. The Chip Vac is designed to vacuum dry or wet chips and collect them in a standard, open-top steel drum. Systems are available in 5, 30, 55 or 110 gallon capacities.

From small area clean up to larger scale processes, the Chip Vac has you covered

To discuss how EXAIR products might help improve your machining process, give us a call at 800-903-9247.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

Reversible Drum Vac Empties Sumps For Demolition Company

A demolition company was looking for a way to remove the liquid from sumps and tanks in the industrial buildings they were contracted to provide their service upon. The liquids in question were mainly coolant and oil that had been left behind when the machinery was removed…anything that could be re-used was already gone; this was the “bitter dregs,” as it were.  Since these buildings are about to be demolished, electricity is rarely available.

They had a pumping system that ran off a diesel engine that they COULD take with them, but they ALWAYS had a large mobile air compressor for the pneumatic tools used in other processes in the demolition of the building. Since they had steel drums in abundance, the Reversible Drum Vac Systems sounded very attractive to them, so they got a Model 6295 Deluxe High Lift Reversible Drum Vac System for 55 Gallon Drum to try out.

The High Lift Reversible Drum Vac System converts a drum and dolly into a mobile pumping system.

Now, instead of committing an additional truck (and driver) to getting the diesel engine driven pumping system to the site, they simply move the Reversible Drum Vac pump unit from 55 gallon drum to 55 gallon drum as they’re filled. Once the drums are returned to their facility, they switch the the Reversible Drum Vac to the “empty drum” configuration, and use it to pump the liquid out into their recycling tanks, where they await collection and processing by their waste handling service.  Even when they have to use a number of drums, the High Lift Reversible Drum Vac Systems still streamline the process over the use of the diesel engine pumping system.

If you’d like to find out more about our Industrial Vacuums, or any of our compressed air operated products, give me a call.

Russ Bowman
Application Engineer
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