EXAIR’s Heavy Duty HEPA Vac

March brings with it the first day of spring. I don’t know about you, but boy am I ready for some warmer temperatures!! Naturally, spring is the time of year that we roll up our sleeves and do some of the deep-cleaning we’ve been putting off all winter. Lucky for you, EXAIR has an entire line of Industrial Housekeeping Products that’ll get your shop cleaned up for spring. With no moving parts to wear out and no electrical requirement, these products are Built to Last. For applications requiring you to vacuum very fine or dusty materials, look no further than EXAIR’s Heavy Duty HEPA Vac.

HEPA Vacuum

Electrically powered vacuums or shop vacs are not designed to be operated in a rugged industrial environment. Filters clog, motors wear out, and you find yourself frequently replacing them. EXAIR’s Heavy Duty HEPA Vac has NO moving parts to wear out, doesn’t require maintenance, and needs nothing but a source of compressed air to operate. A static resistant hose also prevents painful shocks when working with dry, dusty materials.

The vacuum generator is constructed of a hardened steel alloy designed to be resistant to abrasion and delivers a powerful vacuum level of -60” H2O at 80 PSIG. The lever lock drum lid fits any open top 30, 55, or 110 gallon drum. Moving the system from one drum to another can be done quickly, allowing you to keep different materials separate for recycling. Recycling companies will pay a premium for pre-sorted materials, allowing you to get more out of your otherwise scrap material. It can be used with any open head steel, fiber, or plastic drum in good condition (ANSI Standard #MH2-2004).

If you don’t have a spare drum available, not to worry! EXAIR also sells a Premium Heavy Duty HEPA Vac System that will include either a 30, 55, or 110 gallon drum and dolly.

hepahowani

The HEPA Vac works by injecting compressed air at 80-100 PSIG through the air inlet (1) and into an annular plenum chamber (2). It is then injected into the throat through precisely directed nozzles (3). These jets of air create a vacuum at the intake (4) which draws in material through the generator itself (5), directing it into the bottom of the drum. The airflow is passed first through a pre-filter to trap larger particles, and then through the 0.3 micron HEPA filter, trapping any airborne particles. It is then exhausted through the vent in the top of the drum lid (6).

You wouldn’t use a hammer to try and drive in a screw, so don’t try and force a shop vac or electric vacuum to deal with these harsh materials. Get yourself the right tool for the job and give an EXAIR Vac a try. With a 5 Year Built to Last Warranty, there really is no comparison. Act fast, between now and May 31, 2020 we’ll include a FREE Model 6492 Vac-u-Gun System to any US and Canadian order.

Tyler Daniel
EXAIR Corporation
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

EXAIR Chip Vac Systems: Overview

 

When it comes to industrial vacuums, wouldn’t it be nice to have a durable, long lasting vacuum that is quiet? There is such an industrial vacuum that has all these qualities; the EXAIR Chip Vac System. This vacuum system has no moving parts, no motors to fail, or bearings to wear. They only need compressed air to operate. The Chip Vac Systems are very durable to clean surfaces, floors, and fixtures within industries like machining centers, saw mills, lathes and other areas. They can pick up solid materials like aluminum chips, wood chips, and plastic fragments. The vacuum pumps can generate a strong vacuum level measuring -36.8” H2O (-9 KPa) at 80 PSIG (5.5 Bar). To accommodate the multiple types of industrial applications, EXAIR offers the Chip Vac Systems with different options and drum sizes.

The unique design of the Chip Vac incorporates a modified lid that will fit on an open top 55-gallon, 30-gallon, or 110-gallon drum (209L, 114L, or 418L respectively). A 0.1-micron filter bag mounts in the center of the lid to allow the excess air to escape and to contain the contamination inside the drum. The large surface area of the filter bag allows for extended use before replacement while the high-efficiency filtration will keep the fine particles from re-entraining back into the environment. Under the drum lid, EXAIR adds a silencing hose which reduces the noise level and directs the contamination toward the bottom of the drum. With this feature, the noise level is only 77 dBA at 80 PSIG (5.5 bar). Measure that against any electric shop vac!!!

Model 6193 System

The Chip Vac Systems come in three different options to best fit your application. The standard option has a drum lid as described above and a latching ring to attach to the drum. It also comes with 10-foot (3m) vacuum hose, an aluminum chip wand, a hose hanger, a manual valve, (2) extension wands and an assortment of plastic tools. This option is available for the three different drum sizes as noted above. For example, model 6193 will fit a 55-gallon drum (209L) size, model 6193-30 will fit a 30-gallon drum (114L) size, and model 6193-110 will fit a 110-gallon drum (418L) size.

Deluxe Chip Vacs

The second option is the Deluxe Chip Vac System. This option will include all the items in the standard option above plus a drum dolly and a tool holder. The drum dolly helps to move your drums to different locations. The tool holder has magnets to attach to a steel drum and to hold all the plastic tools. The Deluxe system is a great option for making your system mobile for other areas in your plant. This option is also available in the three main drum sizes like above. For example, model 6293 is for the 55-gallon drum (209L), model 6293-30 is for the 30-gallon drum (114L) and model 6293-110 is for the 110-gallon drum (418L).

If you do not have any drums in your facility, do not worry. EXAIR offers steel drums in our Premium Chip Vac Systems. The Premium package has the items in the standard option plus a variety of upgrades. It will come with a heavy-duty steel drum for all sizes. The upgrades include the heavy duty aluminum tools and an anti-static vacuum hose. The upgraded aluminum tools include a floor tool, crevice tool, skimmer tool with detachable brush, and a two-piece double bend wand. We also add a 20 foot (6.1meter) compressed air hose with quick connect fittings. The Premium package will still come with the drum dolly and tool holder. These can be ordered by using the model 6393 for the 55-gallon drum (209L) size, model 6393-30 for the 30-gallon drum (114L) size, and model 6393-110 for the 110-gallon drum (418L size).

Mini Chip Vac

EXAIR manufactures another type of industrial vacuum within this family; the Mini-Chip Vac System. This system is a self-contained unit that uses a 5-gallon drum which is very compact and easy to use in tight areas. We stock two packages, model 6193-5 and model 6293-5. The model 6193-5 comes standard with a 5-gallon drum with lid and lock-ring, 10-foot (3m) vacuum hose, the 0.1-micron bag filter, an aluminum chip wand, a manual valve, (2) extension wands and an assortment of plastic tools. The model 6293-5 adds a drum dolly to the package to make it mobile with wheels. Even with its small footprint, the Mini Chip Vac is very powerful and quiet. So, noise will not be a nuisance when operating next to the vacuum.

If you get tired of throwing away your electric vacuums with burned up motors or loud “dying” noises, you should try the EXAIR Chip Vac System. They will definitely extend the useful life, make it much quieter to use, and vacuum solid materials quickly. For U.S. and Canadian customers, we offer a 30-day unconditional guarantee to try these units. And as a bonus for end users, you will be able to receive a free Vac-u-Gun as a promotion from now until May 2020 with a qualified purchase. How can you not try them out? If you need help to determine which Chip Vac System would best suit your application, you can contact an Application Engineer at EXAIR.

John Ball
Application Engineer

Email: johnball@exair.com
Twitter: @EXAIR_jb

Industrial Vacuum System Promotion Through 5/31/20 – Receive A Free Vac-u-Gun!!

From now through May 31, 2020, we are offering a FREE Vac-u-Gun with any order for one of our Industrial Housekeeping Vacuum Systems. The Vac-u-Gun is a multi-purpose tool that can be used to vacuum or transfer material from one location to another or it can be used as a powerful blow gun to clean debris off of the surface of a part or workstation. There is no electricity required to operate and no moving parts to wear out, providing for a safe, maintenance free operation.

EXAIR Vac-U-Gun

Our systems are designed to be either solids handling or liquid handling.

Our Chip Vac Systems are the ideal choice when looking to vacuum dry or damp debris left over from machining operations and delivers them to a standard open top steel drum. For more abrasive material, such as sand or steel shot used in sandblasting processes, the Heavy Duty Dry Vac provides superior wear resistance due to it’s proprietary hardened alloy construction.

If you are looking to vacuum liquids we offer our Reversible Drum Vac and High LIft Reversible Drum Vac providing higher suction lift, up to 180″ H2O.

Our Chip Trapper and High Lift Chip Trapper are also used in liquid applications but these systems incorporate a filter bag inside the drum to capture any suspended solids in the liquid so only clean fluid is pumped back into the reservoir or tank.

In dusty applications we offer the Heavy Duty HEPA Vac which uses the same vacuum as the HD Dry Vac but this system provides a higher level of filtration meeting HEPA requirements of 99.97% filtration at the 0.3 micron level.

Vac-u-Gun

All of these products are In-Stock, Ready To Ship.

To take advantage of the offer, you need to order using the promotional Model number. Ordering is easy – you can email the order to orders@exair.com or place your order online at www.EXAIR.com. If you’d rather place your order over the phone or have any technical questions about our products, you can call us at 800-903-9247 and one of our reps will be happy to assist.

Jordan Shouse
Application Engineer

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EXAIR Chip Trappers Make Short Work of Coolant Maintenance

“Build a better mousetrap, and the world will beat a path to your door,” words attributed to Ralph Waldo Emerson, means that even if there are established methods of doing something, an improved method will garner success.  It may or may not be true with mousetraps – there are over 4,400 U.S. patents for various designs. The tried-and-true spring loaded bar on a small wood plank seems to still be the most popular by far, however. Likely due to its simplicity, availability, and low cost.

There are also a good many machines on the market to clean & filter machine tool coolant.  Some are made to be permanent attachments to the coolant sump for continuous filtration.  Others are made for portability, and are used to pump out the sump, filter the coolant, and pump it back in.  These can be impressively comprehensive, and that’s often reflected in the knowledge required to operate them, as well as the price tag.

Like anything else, if you need all the “bells and whistles,” I’m sure those machines are worthy every penny.  If you just want clean coolant and you have a few minutes to spare every week or so, look no further than the EXAIR Chip Trapper System.  Here’s how it works:

  • Roll the Chip Trapper to your machine.
  • Pump the coolant out of your sump, stirring it with the pickup wand to get chips & debris sucked up with the coolant.
  • Pump the filtered coolant back in to your sump.
  • If you’ve got another machine tool, roll the Chip Trapper over to it, and repeat.  If not, you’re done.  Unless the Filter Bag’s full, in which case, you’ll want to empty it for the next time.

The vacuum hose (1) is attached to the barbed connection of the Chip Trapper (2). The directional flow control valve on the top of the drum (3) and knob on the pump (4) are set to the “fill” position. The air supply valve is opened to permit compressed air at 80-100 psig (5.5-6.9 BAR) to flow through the pump which pulls the liquid through the hose, then into the reusable filter bag (5). When all liquid is in the drum, the air supply is turned off. The filtered liquid can then be pumped out by setting the directional flow control valve on top of the drum and the knob on the pump to the “empty” position. Once the air supply valve is opened, the air pushes the liquid back through the hose while all solids remain in the reusable filter bag.

There’s no moving parts, and it’s compressed air operated, so there’s nothing to wear out or burn out.  If you keep on top of emptying and cleaning the Filter Bag, the Chip Trapper will operate darn near indefinitely, maintenance free.  Oh, and to explain why I started this blog with the quote I referenced, the folks at Design News Magazine thought it was so innovative, they gave it their “Golden Mousetrap” Award when we rolled them out.  Since then, we’ve incorporated three sizes for 30, 55, and 110 gallon drums.  We also developed a High Lift version that generates 180″ H2O suction lift, for when the standard Chip Trapper‘s 96″ H2O lift isn’t enough.

EXAIR Corporation has a long history of making compressed air products that help a wide variety of industries get the most out of their processes, and the Chip Trapper is one of the most visible, and successful, examples of that.  If you’d like to find out more, give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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Heavy Duty Pneumatic Vacuums: EXAIR’s Heavy Duty Dry Vac

Are you tired of not being able to pick up your heavier material with your current vacuum? Is your material abrasive, does it have a high bulk density? Are you tired of your electric vacuum constantly burning up its motor? EXAIR’s Heavy Duty Dry Vac system is engineered with the power to vacuum heavy materials, materials with high bulk densities. It’s material resists abrasion from the harshest of debris, like garnet, glass, tumbling media and steel shot. This system has no moving parts which means no motors or bearings that can fail on you.

The Heavy Duty Dry Vac requires only 68 SCFM at 80 psig of compressed air to operate. Using a hardened alloy construction for the vacuum generator gives the system an increased resistance to abrasive material including sand and blasting material. Depending on your application and the volume of material you need to vacuum we provide 3 different sizes, 30-gal, 55-gal, and 110-gal.  

Heavy Duty Dry Vac in operation

The design of the Heavy Duty Dry Vac allows the system to be mounted on your own drum and has a 0.1-micron filter bag installed on the center of the drum to allow air to escape and keep the material inside the drum. The enlarged size of the filter bag allows it to last longer before needing to be cleaned and/or changed out. Under the lid EXAIR has design features to aid in lowering the sound level down to only 82 dBA.

The Heavy Duty Dry Vac system comes in three different kits; these kits are the Standard, Deluxe, and Premium systems. The basic kit come with the Vacuum generator, the lid, and a lock ring to seal the lid onto your drum. The kit also includes the filter bag, 10’ Static resistant hose, and the aluminum chip wand. The basic system is everything that you need to get started with your own drum.
The Deluxe system Includes everything that the basic Heavy Duty Dry Vac system comes with but adds a few items: A magnetic tool holder, a 2-piece double bend wand, 12” floor tool, 11” crevice tool, 24” crevice tool, a skimmer tool with a detachable brush, and a 3-1/2” diameter bust brush with conductive bristles. All of the tools that come in the Deluxe system are of Aluminum construction. This system also adds the drum dolly to make it easier for you to move the system around.

If you do not have your own drum the Premium system includes everything Deluxe system does except adds a drum. Each Drum vac system comes in one of the 3 sizes listed.
For more information on EXAIR’s Heavy Duty Drum Vacs or any EXAIR‘s Intelligent Compressed Air® Product lines, feel free to contact EXAIR and myself or any of our Application Engineers can help you determine the best solution.

Cody Biehle
Application Engineer
EXAIR Corporation
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A Closer Look At The EXAIR Reversible Drum Vac Systems

Amidst the multitude of products that EXAIR offers, we have a full line of Industrial Housekeeping Products, our pneumatic vacuums.  Within this product line is the Reversible Drum Vac System. This system is a product that I personally encountered fresh out of college in my first job within the metal cutting industry. I would actually carry a standpipe, 10′ hose, chip wand, and reversible drum vac in a job box to every machine tool show as well as some larger machine repair jobs I was responsible for.

EXAIR’s model 6196 – Reversible Drum Vac System

At the time, I didn’t know it was an EXAIR product as it had been around for years before me and had seen better days, had been used thoroughly and all I knew was that I could empty a sump faster than anyone else that I saw anywhere in the shows or even the large sump evacuation systems some of these shops had that almost had to be towed around with a forklift.  This was a marvel to me as I had honestly been showed one time how to use it from another team member and I was able to grasp all the knowledge needed to operate (Not because I am a genius or anything, it’s just that simple). The few things I was not aware of is what the other options for the Reversible Drum Vac Systems were. All I knew is what I had when I worked at that company and didn’t know what kind of possibilities there were to expand our capabilities, so hopefully, this will help you see all the options.

While EXAIR currently offers four different types of liquid vacuums, they are all based on the Reversible Drum Vac or the High Lift Reversible Drum Vac. The Reversible Drum Vac itself is available in four capacities of drums and several options for each. The three capacities available are 5, 30, 55 or 110 gallon.

The 5 gallon is perfect for bench-top machines or small tests that are taking less than five gallons of liquid.  The system can still pull up to 96″ of H2O and discharges at an even faster rate than it vacuums which is 30 GPM.  The system includes the container, lid, 10′ vacuum/discharge hose, aluminum chip wand, Reversible Drum Vac, standpipe, quick connect,  spill recovery kit, and several other ancillary attachments to make any liquid reclamation job easy and quick. The Deluxe Mini Reversible Drum Vac system adds on a drum dolly which makes this an easy to transport compact and efficient liquid spill/recovery system.

 

 

The 30, 55, and 110-gallon capacity systems are available in a basic, deluxe, and premium system. The Basic includes the standpipe for a given size, 10′ vacuum/discharge hose, quick connect, aluminum chip wand, and Reversible Drum Vac.  The Deluxe System adds a spill recovery kit, drum dolly, magnetic tool holder, and other ancillary plastic tools. The premium adds the appropriate drum with a tight sealing lid, latch/bolt ring, 20′ compressed air hose w/ quick disconnects,  as well as upgrades plastic tools to cast aluminum tools.

If you would like to discuss which of these systems is going to fit your needs and give you the ability to fill a drum ta 30 GPM and empty it even faster, please contact me.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

EXAIR FAQs: A Hidden Nugget of Information

The pneumatic industry is huge. Almost every manufacturing plant around the world uses compressed air in one way or another. EXAIR has manufactured Intelligent Compressed Air Products since 1983, and in that time we have gathered much information. We sorted this data and placed it in our Knowledge Base section for all to see. Now, if you have a compressed air system in your plant, EXAIR probably has information about usage, optimization, and application details where we were able to solve or improve the settings with cost savings, efficiency, and safety. In this blog, I will cover one section of the Knowledge Base categories; FAQs.

FAQ Page

FAQs, or Frequently Asked Questions, is a library of inquiries that our customers have asked in the past. We compiled this collection that end-users, resellers, OEMs and distributors asked; and, we placed them in one area to be found quickly and easily. The FAQ library is located under Knowledge Base (reference photo above). We separated the FAQs by product groups to find more information like maximum temperatures, pressures, viscosities, etc. This in-depth assortment of information can help to swiftly answer some obscure questions that may be important for your application.

RDV How It Works

As an example, I recently received a call from a customer requesting information about the Reversible Drum Vac. This product is a two-way pump that uses compressed air to transfer liquid in and out of steel drums. They do not have any motors to wear or electricity to work; so, they are very reliably and long-lasting. This pneumatic pump works wonderful for transferring coolants. But this customer wanted to know if it can transfer hydraulic fluids; and if so, how fast. I was able to direct them to our FAQ library. We found that it can pump 10 gallons/minute or 38 liters/minute of hydraulic fluid. They also noticed that the Reversible Drum Vac can pump even more viscous fluids, like 15W40 motor oil. It opened their eyes on the capabilities of the Reversible Drum Vac for other applications in their facility.

Of course, Application Engineers at EXAIR are always available to answer questions about our products or about your applications. But if EXAIR is closed and you want to buy right away, the FAQ section could be a great place to find that “nugget” for a quick answer.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Photo: FAQ Magnifying Glass by loufre. Pixabay License – Free for commercial use