Product Overview: Back Blow Safety Air Guns

BackBlowNozzle

EXAIR’s highly engineered and efficient Back Blow Nozzle’s provide a powerful 360° airflow through an array of holes to remove coolant, chips or debris.  Back Blow Nozzle’s are the perfect solution for cleaning out the inside of any pipe, tube, hose or channels.

They are available in three different sizes:

M4 X .5 BB Nozzle

.25 NPT BB

1 NPT BB

The Back Blow Nozzle’s are also offered on the VariBlast, Soft GripHeavy Duty, and Super Blast Safety Air Guns.  They can be configured with different length extensions (up to 72″) to make nearly any cleaning job within reach!   We recommend the optional Chip Shield since the air stream is carrying the debris back towards the operator.

1604SS-6-CS-lftangle
Variblast Safety Air Gun 1604SS-6-CS, Includes 1004SS Back Blow Nozzle With 6″ Extension and Chip Shield. The 1604SS Is Offered In 6″, 12″, 24″ and 36″ Lengths.
1204SS-6-CS
Soft Grip Safety Air Gun 1204SS-6-CS, Includes 1004SS Back Blow Nozzle With 6″ Extension and Chip Shield.  The 1204SS Is Offered In 6″, 12″, 24″ and 36″ Lengths.
1206SS-6-CS559
Soft Grip Safety Air Gun 1206SS-6-CS, Includes 1006SS Back Blow Nozzle With 6″ Extension and Chip Shield.  The 1206SS Is Offered In 12″, 18″, 24″, 36″, 48″, 60″ & 72″ Lengths.
1306SS-6-CS
Heavy Duty Safety Air Gun 1306SS-6-CS, Includes 1006SS Back Blow Nozzle With 6″ Extension and Chip Shield.  The 1306SS Is Offered In 12″, 18″, 24″, 36″, 48″, 60″ & 72″ Lengths.
1219ss800
Super Blast Safety Air Gun 1219SS, Includes 1008SS Back Blow Nozzle With 1′ Extension.  The 1219SS Is Offered In 1′, 3′ & 6′ Lengths.

Take it from me EXAIR’s Safety Air Guns fitted with a  Back Blow Nozzles are a must have for any operation that needs to remove debris from pipes, tubes or hose!

If you would like to discuss Safety Air Guns with Back Blow Nozzles or any of our quiet and efficient compressed air devices, I would enjoy hearing from you…give me a call.

Steve Harrison
Application Engineer
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Safety Air Guns: Chip Shields, Extensions, and More

Over the last several weeks, you may have read blog posts regarding the EXAIR Safety Air Guns.  You can find the blogs here, here and here. We are also in the midst of a Safety Air Gun Promotion, please click HERE for more details on how you can get a free 1″ Flat Super Air Nozzle. Today, I want to review a few available options for the Safety Air Guns.

Protect Workers From Flying Debris! – Chip Shields are durable polycarbonate shields that protect the operator from flying debris often seen when blowing off chips from machined parts. They are also useful to prevent coolant from splashing back, creating a mess during drying processes.

Chip Shields
Chip Shields

The Chip Shields are available for EXAIR’s VariBlast, Soft Grip, and Heavy Duty Safety Air Guns. The Chip Shield can be used on Safety Air Guns with or without an aluminum extension. They may be purchased as part of a new air gun system, or retrofitted as a Chip Shield Kit.  Consult an Application Engineer for selection assistance.

 

If you have a blow-off process where the air is to be directed at a distance away from the operator, or into a hard to reach location an extension is the solution. Available in lengths from 6″ (152mm) to 72″ (1829mm), with sizes as shown below, a length to meet most any requirement can be found. To add an extension to an air gun, simply add -xx to the current part number.

extensions
Aluminum Extensions, Available in Sizes of 6″ (152mm) up to 72″ (1829mm)
1210-6-CS
Model 1210-6-CS, a model 1210 Soft Grip Safety Air Gun, with 6″ Extension and Chip Shield

And, if you need a 12′ coiled air hose, to use with your Safety Air Gun, we have them available and in stock. Available with 1/8 NPT, 1/4 NPT or 3/8 NPT male end swivel connections. Avoid tangled and messy air lines and keep things neat!

Coiled Hose
Coiled Hose, 12′ Long, With 1/8 NPT, 1/4 NPT or 3/8 NPT Male Swivel Connections

To discuss your application and how an EXAIR Intelligent Compressed Air Product can improve your process, feel free to contact EXAIR, myself, or one of our other Application Engineers. We can help you determine the best solution!

Brian Bergmann
Application Engineer

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Why Use EXAIR’s Soft Grip Safety Air Gun

1210-6-CS
EXAIR 1210-6-CS Soft Grip Safety Air Gun With 6″ Extension & Chip Shield

EXAIR’s Soft Grip Safety Air Gun is the ideal choice for long hours of continuous use without fatigue.  Its ergonomic design keeps the hand in a comfortable position and incorporates a large trigger that allows operation with one or more fingers.  The durable cast aluminum body is suited for rugged industrial use and includes a convenient hangar hook for easy storage.  The Soft Grip Safety Air Gun can be ordered with a large variety of different Air Nozzles which range from light to heavy force and can handle most applications.  For the ultimate in comfort and operator safety order the Chip Shield which deflects debris away from the operator.

Chip Shields
EXAIR Chip Shields are made to fit extension tubes from 3/16″ to 3/4″ O.D.

Aluminum extension pipes are also available in lengths of 6″, 12″, 18″, 24″, 36″, 48″, 60″ and 72″ which allows you to easily customize it for your application(s).

Extension Tubes For Air Guns
Different Length Extensions To Suit Nearly Every Application

The EXAIR Soft Grip Safety Air Gun can also be configured with our Stay Set Hose.  This hose can be bent and then hold that desired shape with as small as a 3″ radius!  The Flexible Stay Set Hose is available in length’s of 6″, 12″, 18″, 24″ and 36″.  The connection ends on the Flexible Stay Set Hose are available as 1/4 MNPT X 1/8 FNPT or 1/4 MNPT X 1/4 MNPT, they also can withstand temperatures up to 158°F (70°C).

1210-6SSH
1210-18SSH, Soft Grip Safety Air Gun With 18″ Stay Set Hose & Super Air Nozzle

With EXAIR’s Soft Grip Safety Air Gun, you can still achieve the high forces required for tough applications without the risk of injuries to personnel (it’ll handle the light duty stuff too). It will also keep you safe from any fines associated with an unannounced OSHA visit because it meets OSHA standards for dead-end pressure and noise exposure. Do yourselves and your operators a favor and order them today!

Steve Harrison
Application Engineer

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Powerful and Safe Blowoffs with EXAIR’s Heavy Duty Safety Air Gun

EXAIR’s Heavy Duty Safety Air Gun is designed to provide powerful blasts of compressed air for use in rugged, industrial environments. With a larger 3/8 NPT air inlet compared to our other Safety Air Guns, it allows for higher force and flow values. It comes with a durable cast aluminum body and ergonomic composite rubber grip. The wide curved trigger allows for continuous use for hours without operator’s experiencing fatigue.

HP1330SS-6-CS
Model 1330SS-6-CS

All of EXAIR’s Safety Air Guns come with an engineered compressed air nozzle at the tip. This allows you to remain OSHA compliant while still getting the force you need to get the job done. EXAIR’s Super Air Nozzles utilize the coanda effect to entrain large amounts of ambient air from the environment. This ambient air mixes with the primary airstream and is projected towards the target with more force and flow than the supplied compressed air could deliver alone.

Each of the Safety Air Guns is available with extensions fully assembled ranging from 6”-72”. You can simply add a “-“ and the required length, in inches, to the end of any Safety Air Gun Model number.

In addition, they’re also available with a Chip Shield to prevent any chips or debris from coming back into the faces of your operators. Effective chip guarding is another component of OSHA 1910.242(b) in addition to the concerns of dead-end pressure. To add a Chip Shield onto the gun as well, a “-CS” to the standard Model number. For example, a Model 1310-12-CS would be a 1310 gun with 12” extension and a Chip Shield installed. If the application involves blowing off metal chips or shavings, your operators will certainly appreciate this Chip Shield preventing the debris from blowing back all over them.

HD SAG Chip Shield and Extensions
Easily add both an extension and Chip Shield to your Safety Air Gun!

With EXAIR’s Heavy Duty Safety Air Gun, you can still achieve the high forces required for tough applications without the risk of injuries to personnel. It’ll also keep you safe from any fines associated with an unannounced OSHA visit. Do yourselves and your operators a favor and get one on order today!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@exair.com
Twitter: @EXAIR_TD

Where Has The VariBlast Compact Safety Air Gun Been All My Life?!?

Have you ever happened across something that would have been a real “game changer” at some time in the past? I’ll never forget the time that I went camping with my sons’ Boy Scout Troop, and I was introduced to the peanut butter and bacon sandwich. I still enjoy one from time to time, but my doctor does not enjoy hearing about it…

I’ve also written before (and before) about when I found out EXAIR Vortex Tubes were being used in some shipyards for freeze sealing pipes…a task that (when I worked in a shipyard) we used tanks of liquid nitrogen for.  I was amazed that such a cumbersome ordeal was replaced by something so simple and easy.

When we were developing the VariBlast Compact Safety Air Gun, a key feature…the variable flow trigger…also would have been real handy at a time in my not-so-distant past.  See, I used to run a small industrial equipment service department, and one time I found myself in a pinch to get a structural steel tube frame made for a support for a particular piece of equipment.  This wasn’t something we did all the time, and this particular job was a bit larger scale than most of what we’d done before.   It wasn’t really a big deal; I just had to cut some rectangular tubing to length with our band saw, drill some small holes (for bolts) and bore some larger holes (for cables & hose) along the length.

We had a small air compressor and a cheap commercial grade air gun, which served the purpose of our infrequent usage. Blowing the shavings away from those holes, and the inside of the tubing was a challenge…that air gun would just barely move them all the way from the holes near the middle, and when I blew out the holes near the ends, the spray of coolant-soaked shavings was making a heck of a mess in our relatively small shop.  After a while, I found that I could kind of “mash” the trigger a little to one side and get a rough measure of control…I was only going to have to mop about half the floor, instead of the whole thing, and I wasn’t going to have to wash the service truck parked in the closest garage bay to the shop area.

Needless to say, this wasn’t exactly ergonomic, and it was  real pain (literally) to use my left hand for a few days following.  Which, being left-handed, was kind of a drag.

Fast forward to just last year, when we rolled out the latest and greatest (in a distinguished line of latest and greatest) EXAIR product: the VariBlast Compact Safety Air Gun.  Now, individually, the key features might not be all that mind-blowing to the casual observer, but taken together, they’re a pretty big deal. Consider:

*Aluminum construction – lightweight, durable, corrosion resistant.

*Two compressed air inlets – one on the bottom (below your pinkie finger) and one on the rear (above your thumb;) your choice…whichever makes your task easier.

*Cast-in hanger – to keep it out of the way, but still handy, when you’re not using it.

*Chip Shield – you still have to wear safety glasses, but this will keep them cleaner.

*Wide selection of engineered nozzles – from our Atto Super Air Nozzle (2.5 SCFM; 2.0 oz force) to the 1″ High Power Flat Super Air Nozzle (17.5 SCFM; 16 oz force,) there are 20 distinct models in stock.  We can customize the performance of the VariBlast Compact Safety Air Gun to the specific needs of your intended use for it.

*Extensions – for applications that require a little (or a little more) reach, we offer the VariBlast Compact Safety Air Gun with rigid aluminum extensions up to 72″ in length.  These are particularly handy when used with the Atto Back Blow Nozzle.

*Variable pull trigger – as the name implies, you can “vary the blast” by how hard (or not) you pull the trigger.  Like I said before, you can do this – kind of – with a run of the mill commercial grade air gun, but it’s not very precise, and far from ergonomic.  Here’s a short video showing just how sensitive that trigger pull is:

If you’d like to give one a try, EXAIR offers these – and any catalog product for that matter  – with a 30 Day Unconditional Guarantee.  We invite you to put it through its paces for up to a month.  If it’s not going to work out for you, for any reason, we’ll arrange return for full credit.  Give me a call – we can talk about how you intend to use it, and which one’s right for you.

Russ Bowman
Application Engineer
EXAIR Corporation
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Safety Air Guns – Using Engineered Air Nozzles For High Performance

Inexpensive air guns can be picked up just about anywhere, and you generally get what you pay for. Most will be very noisy and waste lots of compressed air.  And many will be unsafe, violating two of OSHA’s standards put in place to protect worker safety. The first is Standard 29 CFR 1910.95(a) which sets limits to the maximum noise exposure, and the second is Standard 29 CFR 1910.242(b) which says that the nozzle cannot be dead-ended, or exceed a 30 PSIG pressure limit.

These guns may seem like a perfect fit for a handheld blowoff application. The truth is, the cost saved up front will easily be paid throughout the cost of ownership.  This is due to the lack of an engineered nozzle which meets and exceeds the OSHA standards mentioned above.   The “cheap” guns often have a cross drilled hole to meet or exceed the OSHA standard for dead-end pressure. While this may be true, it causes a large wind sheer which escalates noise levels to well over the allowable noise level exposure set by OSHA.  These tips sometimes offer large force outputs because they are equivalent to an open pipe.  We have publicized numerous times about how an open pipe blow off does not permit pressure to be utilized all the way to the point of blowoff, and is also a waste of energy.

In order to determine how much compressed air your current blow guns utilize, the level of noise they product, and the sound level they produce, consider taking advantage of the EXAIR Efficiency Lab.  The Efficiency Lab is a free service that you can read more about here.

An EXAIR Safety Air Gun is engineered and designed to comply both of the OSHA standards mentioned above, ensuring safe operation for company personnel.  On top of the safety designed into the guns, we also ensure all of our guns are efficient by offering only engineered nozzles on them.

EXAIR offers (4) types of Safety Air Guns – the VariBlast, the Soft Grip, the Heavy Duty, and the Super Blast.  Each type of Safety Air Gun is offered with a plethora of nozzles, as well as varying length extensions, with or without the Chip Shield.

Safety Air Guns
The VariBlast, Soft Grip and Heavy Duty Style of Pistol Grip Safety Air Guns
Super Blast
The Super Blast Style of Safety Air Gun

 

We invite you to try out an EXAIR Safety Air Gun, and get the free 1″ Wide Flat Super Air Nozzle as a bonus. Click here for more details about this special promotional offer.

To discuss your application and how an EXAIR Intelligent Compressed Air Product can improve your process, feel free to contact EXAIR, myself, or one of our other Application Engineers. We can help you determine the best solution!

Brian Bergmann
Application Engineer

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EXAIR Safety Air Gun Promotion

From August 1st to September 30th, 2018, EXAIR will be giving away a 1” Flat Super Air Nozzle with the purchase of any promotional VariBlast, Soft Grip, or Heavy Duty Safety Air Gun.  EXAIR is stressing the importance of safety in the workplace with the EXAIR Safety Air Guns as well as the versatility of the different types of EXAIR Super Air Nozzles.

SAGpromoAD_500xsq

This promotional item, the model 1126 1″ Flat Super Air Nozzle, has a patented shim to blow a 1” wide stream of air to clean surfaces quickly and efficiently and is a $45.00 USD value. For more details on the Promotion, click on the photo/link above. For more information about the Flat Super Air Nozzles, click HERE.

Inexpensive air guns can be purchased just about anywhere- online, via catalogs, and through industrial supply companies. Typical quality is less than ideal – broken triggers, leaky valves – a short lifespan in an industrial setting are merely a few of the issues observed.  Most are loud and inefficient – they just blow large amounts of compressed air, and at noise levels that violate OSHA requirements.  Some may even generate dangerous dead end pressure situations that that can result in serious or fatal injuries if blocked.

EXAIR’s Safety Air Guns have been engineered and designed to eliminate these issues. They are durable for use in industrial situations and comfortable to use for extended periods of time.  With an EXAIR engineered air nozzle, each model provides top performance by entraining large volumes of surrounding air into the air-stream. Operation is assured to be safe along with low compressed air consumption and noise levels.  Due to the design, the airflow that exits the nozzle cannot be blocked, as required by OSHA Standard 29 CPR 1910.242(b).

Safety Air Guns
The EXAIR VariBlast, Soft Grip and Heavy Duty Safety Air Guns

The VariBlast style of safety air gun offers variable force based on the range of trigger pull. Force can be varies, form a light breeze, to full force maximum output. This cast aluminum air gun can be fitted with any of the EXAIR 1/8 NPT engineered air nozzles.

The Soft Grip style of safety air gun  has a durable cats aluminum body suited for rugged, industrial use. The ergonomic design has a soft vinyl cover, a large trigger for easy operation, and a hanger hook for easy storage.

The Heavy Duty style of safety air gun is powerful with a durable aluminum cast body and ergonomic composite rubber grip, best suited for rugged industrial environments. Hours of fatigue free operation are possible.

With all of the Safety Air Guns styles, Chip Shields and Extension Pipes are available, from 6″ to 72″ in length.

1210-6cs
Soft Grip Safety Air Gun, with Chip Shield and 12″ Extension

With many nozzle options, from a whisper quiet 58 dBA and 2.5 SCFM of flow up to 60 SCFM and 87 dBA (still below the OSHA 8 hour noise level threshold) there is a model that will fit practically any application. Application Engineers are available by phone, email, and chat to review your specific blow off needs, and help to select the best possible solution available.

We invite to you to try out an EXAIR Safety Air Gun, and get the free 1″ Wide Flat Super Air Nozzle as a bonus.

To discuss your application and how an EXAIR Intelligent Compressed Air Product can improve your process, feel free to contact EXAIR and myself or one of our other Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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