Free Money! Flat Super Air Nozzles Qualify for Energy Incentive

The patented design of EXAIR’s 1” and 2” Flat Super Air Nozzles makes them a highly efficient option when seeking a powerful, flat airflow. A precise air gap across the width of the nozzle provides a forceful stream of high velocity, laminar airflow without consuming high amounts of compressed air and also resulting in a greatly reduced sound level compared to some of the alternative flat nozzles available in the market.

Flat SAN not dumb picture
EXAIR’s Flat Super Air Nozzles have been blowing away the competition since 2003.

Did you know that upgrading to an efficient engineered air nozzle, such as the 1” or 2” Flat Super Air Nozzle, can make you eligible for an incentive from your energy provider? Similar to other energy-saving programs for upgrading to LED light bulbs or high-efficiency HVAC systems, these are made available to you as an incentive to start using more energy efficient products.

The energy costs associated with the generation of compressed air, often referred to in industry as a 4th utility, can make it expensive. These programs are offered to encourage you to use engineered products that are more energy efficient due to the reduction in compressed air consumption. Essentially, they’re offering you free money to implement a solution that will also save you money. It almost sounds too good to be true!! But these products, after implementation and receiving the incentive, will continue to save you money year after year.

The US Department of Energy, in conjunction with the NC Clean Energy Technology Center, provides a website that allows you to search the various programs available to you in your state. The DSIRE® website allows you to select your state, then select your energy provider to determine what programs are offered.

In Southwest Ohio, Duke Energy provides an incentive that offers $40 USD each per engineered air nozzle that is installed. When replacing open pipe or tube, these nozzles generally pay for themselves relatively quickly. But, when combined with a $40 USD rebate, that return on investment happens even quicker!!!

Don’t leave free money on the table. If you’re using open pipe or tube, or inefficient plastic flat nozzles, replace them with an engineered air nozzle from EXAIR. If you need help determining what rebate programs are available to you in your area, we’re also here to help. Contact an EXAIR Application Engineer today!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

Video Blog: How-To Replace The Super Air Scraper Blade

The EXAIR Soft Grip Super Air Scraper is a great tool for any industrial environment that requires some cleanup. Some examples include removing tapes or sticky metal chips from the floor, scraping material from screening towers or removing stubborn adhesives and labels from workstation tabletops. They are available with extensions up to 72″ so reaching remote areas is also easier.

Today’s video is going to showcase how easy it is to replace the scraper blade within the nozzle and get back to work quickly.

If you would like to discuss how the Super Air Scraper could benefit your facility, contact us.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

EXAIR Air Nozzles And Jets: Quiet, Efficient, and Safe Solutions For Blow Off

Compressed air, as a utility, dates back to ancient Egypt, where metal alloy production was enhanced by using bellows devices to force air into furnaces in order to generate the extremely high temperatures needed to meld iron ores.  Major industrial use began in the mid-19th century, as pneumatic drills became popular for tunneling and mining operations.  With the development and large scale production of the modern air compressor in the 20th century, many other uses for compressed air were discovered.

Among the most prevalent of these additional applications is cleaning & blow off.  Mechanical or chemical methods such as washing, scrubbing, brushing, wiping, etc. often take time and considerable effort, when a quick blast of high velocity air from a pressurized source can make quick work of debris and/or moisture removal.  Thing is, unfettered discharge of high pressure air without concern for safety or efficiency has consequences:

  • Open end blow offs without a relief path for the air in case the device is dead ended, can have enough energy to break the skin, causing a dangerous and potentially fatal condition known as an air embolism.  The Occupational Safety and Health Administration (OSHA) specifically addresses this danger in 29 CFR 1910.242(b).
  • They’re also incredibly loud, usually higher than 100 decibels, which exceeds OSHA’s noise exposure limits per 29 CFR 1910.95(a).
  • As if that wasn’t enough, they can waste an awful lot of compressed air too.  The U.S. Department of Energy even goes so far as to classify it as an Inappropriate Use of Compressed Air.

Given these drawbacks, you might wonder why ANYONE would do such a thing!  Well, that’s the nature of our business at EXAIR Corporation: manufacturing quiet, safe, and efficient compressed air products for industry.  Among these are the first engineered products developed by EXAIR:  Air Nozzles and Jets.  No matter what your blow off needs are, we’ve got a solution.  Consider:

  • Performance.  With 73 distinct models to choose from, EXAIR can provide blow off solutions from the pin-pointed precision of our Atto Super Air Nozzle (uses 2.5 SCFM, generates 2 oz of force) to our High Force 1-1/4 NPT Super Air Nozzle (uses 460 SCFM, generates 23 lbs of force.)

    From the Atto Super Air Nozzle’s 2.5 oz pinpoint focus of air flow to the Model 1121’s 23 pounds of force blast, EXAIR has 73 distinct models to choose from.
  • Durability.  Some environments where blow off is required are downright aggressive: high heat, exposure to corrosive chemicals, etc.  With these situations in mind, we offer Air Nozzles & Jets in a variety of materials of construction, as shown to the right:
    • Zinc Aluminum alloy
    • Types 303 and 316 Stainless Steel
    • PEEK (polyether ether ketone) thermoplastic
    • Aluminum
    • Brass
  • Range of operation.  Any blow off device’s performance can be varied by regulating the compressed air supply pressure.  EXAIR offers several products with even greater ability for change:
    • The Model 1009 (Aluminum) and 1009SS (303SS) Adjustable Air Nozzles have a micrometer-like dial that allows you to very precisely set the flow & force to exact requirements.
    • Adjustable Air Jet Models 6019 (brass) and 6019SS (303SS) feature similar operation with a micrometer-like gap adjuster/indicator.
    • Our 1″ and 2″ Flat Super Air Nozzles (available in Zinc Aluminum or 316SS) have a replaceable shim.  The standard models have a 0.015″ thick shim installed, and the High Power models have 0.025″ thick shims.  We also offer individual shims, and sets, ranging from 0.005″ to 0.030″ thicknesses.
    • High Velocity Air Jets come in brass or 303SS, and also have replaceable shims.  The one that comes installed is 0.015″ thick.  The Shim Set gives you a 0.006″ and 0.009″ shim.

      Adjustable Air Nozzles & Jets (left) feature micrometer-type adjustment; Flat Super Air Nozzles and the High Velocity Air Jet (right) have replaceable shims to vary performance.
  • Function. Most of our Air Nozzles generate a high velocity air stream coming straight from its end.  We’ve also engineered some nozzles for specific applications:
    • Model 1144 2″ Super Air Scraper is our popular 2″ Flat Super Air Nozzle with a corrosion resistant scraper blade, making quick work of removing stubborn materials like tape, gaskets, labels, grease, paint, or sealant.  It’s particularly handy when installed on a Soft Grip Safety Air Gun with an appropriate length of pipe extension.
    • Back Blow Air Nozzles are made to clean out inside diameters or blind holes.  Three sizes are available for ID’s of 1/4″ to 16″.

If you’d like to find out more about how EXAIR Intelligent Compressed Air Products can help you get the most out of your compressed air system, give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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