Efficiency Lab Leads To Big Savings

EXAIR Corporation manufactures quiet, safe, and efficient compressed air products for industry. We want our customers to get the most out of our products, and, in turn, their compressed air systems. To do that, we offer a unique service called the EXAIR Efficiency Lab. Here’s how it works:

  • An Application Engineer can arrange to have your existing compressed air device(s) sent in to our facility.
  • We’ll use our calibrated test equipment to measure the compressed air consumption, sound level, and force applied of those devices.
  • You’ll receive a detailed test report, along with our recommendations to implement an efficient, quiet, and safety compliant solution.
  • We’ll even send your tested device(s) back to you, at no charge, if you wish.

I recently had the pleasure of conducting just such a test on some air guns.  The caller was the Environmental Health & Safety Director for a plastics manufacturer.  The main concern was safety compliance…a recent audit had shown that some workstations were using handheld blowoff devices that did not comply with OSHA standard 1910.242(b), which limits dead end pressure of compressed air products used for cleaning to 30psi.

After discussing their typical uses for these (and other) air guns, they sent in a couple for testing.  Here’s what we found out:

“Thumb guns” are especially popular for blowoff because of their compact size, ergonomic design. and low price.

The air gun with the 7″ straight extension (top) is a “textbook” example of non-compliance with OSHA standard 1910.242(b).  Because it has an open-end discharge with no relief path, this one could cause an air embolism if it were inadvertently dead-ended into the operator’s skin – a potentially fatal condition.  It also uses a considerable amount of compressed air, and is quite loud.  At 80psig supply pressure:

  • Compressed air consumption is 40.7 SCFM
  • Noise level is 95.5dBA
  • Force applied, at a distance of 12″, is 13oz

For comparison’s sake, EXAIR Model 1210-6 Soft Grip Safety Air Gun is fitted with our Super Air Nozzle, on the end of a 6″ rigid extension:

  • Compressed air consumption is 14 SCFM
  • Sound level is 74dBA
  • Force applied, at a distance of 12″, is 13oz…same as theirs.
Model 1210 Soft Grip Safety Air is fitted with an EXAIR Super Air Nozzle. We can also supply it with a Rigid Extension and Chip Shield (right).

The other one is OSHA compliant (it can’t be dead-ended…the cross-drilled hole provides a relief path, but it was still pretty inefficient and loud.  At our standard test pressure of 80psig:

  • Compressed air consumption is 30.8 SCFM
  • Noise level is 94.8dBA
  • Force applied, at a distance of 12″, is 16.9oz

Although the force generated by the Model 1210 Soft Grip Safety Air Gun isn’t quite as high as theirs, it’s still our recommendation here.  Oftentimes, the flow and velocity generated by the engineered Super Air Nozzle is more than capable of meeting the needs of the typical blow off applications these types of air guns are used in.

EXAIR Efficiency Lab testing proves that replacing these air guns with our Soft Grip Safety Air Guns (or at least replacing the tips with EXAIR Super Air Nozzles…we also have adapters for that) will result in compressed air savings of 66% and 55%, respectively, and lower sound levels to within OSHA standard 1910.95(a) limits:

All EXAIR Soft Grip Safety Air Guns comply with these limits for 8 hour exposure.

If you’d like to know more about the efficiency & safety (or lack thereof) of your current air blow off devices, give me a call.

Russ Bowman, CCASS

Application Engineer
EXAIR Corporation
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Video Blog: What is EXAIR’s Free Efficiency Lab Service Offered to All US & Canadian Customers!

EXAIR’s Free Efficiency Lab

At EXAIR we want to do everything we can to ensure you’re getting the most out of our products. In many applications, we’re offering a replacement for an inefficient or unsafe “homemade” compressed air device. In these cases, replacing the inefficient device with an engineered product by EXAIR often leads to a quick payback time.

To help you understand your compressed air products, EXAIR offers a free Efficiency Lab Service. Simply send in the device your currently using for testing, and one of our qualified Application Engineers will provide you with a comprehensive report. Included in this report is an ROI calculation, so you’ll know down to the day of when your EXAIR Product will begin paying YOU!

For some more information on this service, and a view of the EXAIR Efficiency Lab, check out my video below:

If you believe there’s places in your facility that could benefit from this service give us a call. We’re ready to help you start saving!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

How Can You Benefit from EXAIR’s Efficiency Lab?

How many times have you purchased a new product and worried if it was the right choice? Well EXAIR can provide that confidence using our calibrated testing equipment to compare your current product to an EXAIR product, in our Efficiency Lab. Whenever I needed a new process or product I would spend countless hours researching how will this benefit me, my employer or my customer? Research is not only time consuming but also very costly.

EXAIR believes in their product so much that we offer an Efficiency Lab where we will test your production product and help show that our products will not only work for you, but also show that they can save money, as well as make your work environment a safer place.

EXAIR has provided performance values (force, noise, air consumption, ROI) for many of our products. We make purchasing from EXAIR fun because you know in advance that our products will meet or exceed your expectations. Further backing up our commitment with the Efficiency Lab we offer an 30 Day Unconditional Guarantee. EXAIR believes in our products and want to make your purchase a risk free process.

We can test the performance of your current product to EXAIRs Intelligent Compressed Air products for air consumption, force, noise levels… and provide a comprehensive report of our analysis, including simple ROI.  

What does our Efficiency Lab cost? EXAIR believes in our products so much, that this is a free service to our customers. Simply call and talk to one of our Application Engineers at 800.903.9247 or you can send an email to lab@exair.com or visit www.exair.com and talk on our live help. If you feel we can help with a comparison them simply send your product(s) freight prepaid to EXAIR Corporation attention to our Efficiency Lab. All trials will be on a confidential basis unless you provide permission to share.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK

Know How Much Money You Can Save with EXAIR’s Efficiency Lab

 
Free testing. Verifiable data. EXAIR Efficiency Lab.

When it comes to buying new gear for any kind of outdoor hobby the research almost becomes a full-time job to decided what to get. When I’m hanging 200 ft. in the air off of a single rope, I want to make sure that my harness, rope, and all my other gear is top notch and not going to fail me as my literal life is hanging on the line. Sometimes it would be nice to have a professional climber standing there telling you all of the pros and cons, what they like and dislike about it, and weather it’s worth the buy. Outdoor gear is expensive and climbing equipment is no exception, in an ever-changing world of innovation new things are coming out every week and is just to hard for one person to keep up with.

Similarly, EXAIR has multiple product lines, many new products, and countless applications for our products. That is where our Application Engineers come in; as experts on our products and their applications we can provide in-depth knowledge on the various uses and expected outcomes. 

EXAIR’s Products in action

EXAIR has been making compressed air products since 1983, and have since created a culture of making high quality, safe, and efficient compressed air products. With this in mind we started the Efficiency Lab program for people to take advantage to test your current pneumatic blow-off device and compare it to an EXAIR Intelligent Compressed Air product. We will generate a detailed report on our findings and send it to you for your review. This free service provided to U.S. and Canadian companies allows people to test and look into possible upgrades and cost savings.

During my time as a project and process engineer at Valeo and Tyson I wish I had known about this service.  The Efficiency Lab allows you to look at what your current process is, whether it is an open-ended pipe or some other nozzle and have EXAIR compare it to an EXAIR product for free. Its like getting a free inspection of all your gear and having an expert help you find the best replacement if needed.

You may be wondering why we offer this service; it’s simple, compressed air can be expensive and we want to save you money. Not only are open ended pipes unsafe and can violate OSHA Standards on both dead-end pressure and noise level, but they also use a lot of compressed air. To operate an 1/8” open pipe you are looking at over $2000 a year for just one pipe; there isn’t a single plant that is just going to use one pipe. That is a lot of money that can add up over time, which could easily be saved by changing out what you are using.

The Efficiency Lab is quite simple to use. The simplest way is to contact us (my info below) and we can exchange the information needed to get your product into EXAIR. Once received, we will proceed. We will then calibrate the equipment and standardized procedures to test for noise level, air consumption, and force generated. Based off of this information we will recommend a similar product. Don’t be afraid, let us take care of the hard part of choosing which product is best for your application. If you cannot send any product in, use our  Product Efficiency Survey to provide as many details as possible. 

If you have any questions about compressed air systems or want more information on any of EXAIR’s products, give us a call, we have a team of Application Engineers ready to answer your questions and recommend a solution for your applications.

Cody Biehle
Application Engineer
EXAIR Corporation
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