EXAIR Knowledge Base: A great and powerful tool

Knowledge is Power.  At EXAIR, we’re committed to providing our customers with the tools necessary to fix problems and train staff members with a selection of many different types of offerings.  We call this the “Knowledge Base”.  We have them segregated into different criteria to give you that “been there, done that” solutions.  There’s a ton of valuable information, and best of all, it’s all FREE!

Within our Knowledge Base, you’ll find case studies that highlight examples of applications where we’ve helped customers improve their processes, save money by reducing compressed air consumption, and improve worker safety. There’s a list of FAQs categorized by product line, a library of calculators to help estimate the savings you’ll experience, and a list of application examples.

In addition, we also have a library of previously recorded webinars that are free to view at your convenience.  We cover topics like inefficient vs. engineered nozzles, static generation, and finding and fixing leaks, to name a few.  In addition, we have videos that include product functions, informal videos, and tips and tricks for using our products.  We also include Application Assistance and an Efficiency Lab which will allow recommendations and performance comparisons. 

Don’t let these free resources go to waste.  You will have to sign in to EXAIR’s website, which is easy to do.  To find this wealth of information, just click on “Resources” in the top banner (as shown in the photo below).  It is a “one-stop” spot that gives available solutions with our Intelligent Compressed Air® Products.  

If you have pneumatic issues with blow-offs, cooling, cleaning, conveying, coating, or needing to conserve compressed air, we may have already solved this for you.  Don’t feel like we’re leaving you to figure everything out on your own. In addition to all the resources available to you within the Knowledge Base, EXAIR has a team of highly-trained Application Engineers with experience in a wide variety of industries and processes. There’s a good chance one of us has dealt with a similar application, and we’ll be happy to help point you in the right direction.

John Ball
International Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Photo: Question mark pile by qimonoPixabay license. 

Construction Site Compressed Air Use

On our website we have an amazing tool we refer to as the Application Database! This is a library of applications that are sorted by industry and application! All you have to do is create a account on EXAIR.com and BAM you have access!

Now, lets look at a few applications in the Construction sector!

The first customer used our line of Air operated Conveyors!

Customer is installing border fence for the US Department of Homeland Security. They cannot use a posthole digger because they are in sand and the hole collapses. So they hammer drill the post in. Then they need to remove the sand from the interior of the pipe, so they can fill it with concrete. This is to prevent intruders from sawing off the post. The Model 150200 2″ (51mm) Heavy Duty Line Vac easily removed the sand and small rocks. Being made of hardened alloy steel, it held up to the abrasion of the sand and rock.

Removing Sand From a Post hole

Super Air knives are used in the manufacture of one of the most used, wood material in home construction!

A company manufactures Oriented Strand Board (OSB). They were having a housekeeping issue at various places within their OSB press. They were only able to run 10-15 minutes at a time before they would have to clear material from the press to keep from damaging the finish on the product yet to be pressed. They purchased a Super Air Knife to blow off the press area to keep debris from piling up and affecting the finish.

Maintaining A Consistent Appearance On Oriented Strand Board

These are just a few of many applications we hear and work with every day! While we have a good amount of applications on the site, we have even more in our heads. So if you don’t see anything on the site that matches what you are looking for, give us a call. We have a team of application engineers ready to discuss your application specifically and determine how our products can best help you be more efficient in your processes!

Jordan Shouse
Application Engineer

Send me an Email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_JS

Webinar Replay: SCFM, ACFM, ICFM, CFM – Why So Many Terms For Air Flows?

EXAIR’s latest addition to the Fall Webinar series was a discussion on the topic of volumetric air flow terms: SCFM, ACFM, ICFM, and CFM. In the compressed air world, these terms are used often to quantify the performance of a compressor or the point-of-use equipment on the supply side of your system. Since conditions will vary from one site location to another, it’s important that we understand how certain variables can change the performance of your system. The webinar is available to view on demand on the EXAIR.com.

The term SCFM (Standard Cubic Feet Per Minute) is used to allow us to make an apples to apples comparison across different equipment. The performance is rate at a set of “standard” conditions to remove any potential variables from the equation. CAGI, or the Compressed Air and Gas Institute, uses the standard conditions of: 14.5 psia, 0% relative humidity (RH), and 68°F. This allows us to compare different devices without needing to make any sort of adjustments.

Variables such as elevation (barometric pressure), relative humidity, and temperature all change the performance and must be considered.

With elevation, we’re looking at the atmospheric or barometric pressure at the location of operation. One way to illustrate this to consider a balloon. If you inflated a balloon at sea-level, or 14.5 psia, then carry that same balloon up to the top of Mt. Everest what would happen? Using Boyle’s Law (P1 x V1 = P2 x V2), we’re able to calculate the exact volume of the balloon. At the peak of Mt. Everest, pressure is significantly lower at roughly 4.5 psi. The balloon when taken to the peak at 4.5 psi would become 3.2x it’s original size as the pressure acting on the outside of the balloon decreases.

Relative humidity tells us how much moisture content is contained within a specific volume of air. Water molecules cannot be compressed, so when the air is compressed this water takes up the same volume. The water condenses in the inter-coolers and after-coolers or is removed via drains and dryers downstream. So, 1 cubic foot of air coming into the compressor weigh more than 1 cubic foot of air out due to this water vapor loss.

As temperature increases, so does air pressure as the molecules in the air speed up and come into contact with one another and the walls of its container at a more rapid pace. Air can also hold a greater volume of moisture at higher temperatures. So, the balance between RH and temperature is an important consideration when determining actual performance, or ACFM.

In the webinar, we walked through two different examples to highlight the changes in these variables and how it impacts the performance of a compressed air system. If you were unable to attend live, the webinar is available to view on demand on the EXAIR website. We have this latest webinar posted there on the website along with all prior webinars as well! There, we talk about topics ranging from compressed air system optimization, static electricity, OSHA Compliance, and more! Check out the available webinars on the Resources tab of the EXAIR.com page today for all the knowledge you’ll need about your compressed air system and processes.

Tyler Daniel, CCASS

Application Engineer

E-mail: TylerDaniel@EXAIR.com

Twitter: @EXAIR_TD

Check Out EXAIR’s Knowledge Base for All Your Compressed Air Needs

At EXAIR, we want to ensure our customers have access to as much technical data and information as possible. This helps to assist in identifying solutions to common industrial problems and provide you with the resources necessary to make an informed purchase. A big part of that effort is displayed here on the EXAIR Blog. But, did you know that our website is home to a wealth of information ranging from Case Studies, Videos, Webinars, Installation Guides, Catalog Sections, CAD Models and much, much more?

Once you’ve registered for an account on the website, you’re able to access all of the content housed in our Knowledge Base, including 3D models and CAD drawings, case studies, application examples, webinars, and .pdf file downloads of installation and maintenance guides or catalog sections. Have a question on a particular product? Check out the FAQ section, created by our Application Engineers, the FAQ section contains a variety of commonly asked questions from customers.

Misplaced your installation sheet? No problem! All installation and maintenance guides, in addition to product catalog sections, can be found in .pdf format for download under “PDF Library”.

With 15 different product lines, EXAIR has products capable of addressing a wide range of industrial process issues. Not sure where in your facility you may have an opportunity to improve? EXAIR’s Application Search Library allows you to narrow down your search. Categorized both by specific process or by industry, we’ve highlighted a variety of different specific applications that our products can serve.

EXAIR hosts a yearly Free Webinar covering a variety of topics related to industry and compressed air. After the webinar has been sent out to all registrants, we include a recorded video of the webinar as well.

It doesn’t just stop there. The Knowledge Base also contains calculators and general compressed air related data in addition to PowerPoint presentations for each product line. Click here to register for the website and begin accessing all of this valuable content!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD