The below video reviews the Sanitary Flange Line Vac, the newest type from the EXAIR family of Line Vacs.
If you have questions about the Sanitary Line Vac, or would like to talk about any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or any of our Application Engineers can help you determine the best solution.
On any given day myself and my Application Engineering Brethren here at EXAIR have discussions with customers on air starvation of any given EXAIR Product. The calls generally start off the same, “The Line Vac is not performing like it should”. We at EXAIR absolutely want to help you get the most out of our products and we certainly want them to perform to your expectation. However they must be supplied with clean/dry compressed air at sufficient pressure and volume.
Just the other day I was discussing a performance issue with a customer on a 1″ Line Vac. The customer thought he needed a larger Line Vac. I asked the questions regarding the diameter of his Supply Line and if he was using Quick Connect or Push Lock connectors. He was attempting to feed this Line Vac with 1/4″ Poly Tubing through a elbow Push to Loc fitting.
This 1″ Line Vac was being severely starved for air and therefore not performing as expected. The 1″ Line Vac require’s 14.7 SCFM @ 80PSI to reach the rated performance of 42″ of water column.
Below is a table for Pipe/Hose sizing from the Line Vac installation manual that you can use as a reference guide. It is recommended that if using hose for the supply air to go up to the next size over the pipe recommendation.
Don’t forget that quick connects and Push Lock fittings are not recommended and could restrict the air flow which will have a negative impact on performance.
Do you have operators climbing steps to dump bags of material into hoppers? Do you need a faster way to remove scrap from a process? Do you have budgetary constraints in trying to move material from punt A to point B? If you answered yes to any of these, EXAIR may have a simple solution. We manufacture an air-operated conveyor that does not have any moving parts, has a very compact design, and generates a high throughput capacity. They can attach easily to standard hoses, pipes, or sanitary flanges to convert your piping system into a powerful conveying system. EXAIR manufactures these air-operated conveyors and trademarks them as Line Vacs™.
EXAIR Line Vacs use a small amount of compressed air to generate a powerful vacuum by a Venturi effect. The unique design of the generator creates a high velocity of air to create a low pressure on one side and a powerful thrust on the other. The Line Vac can pick up and move solid material from light and fluffy batting to steel components. They can transfer product horizontally up to 100 feet (30 meters) away and vertically up to 20 feet (6 meters) high. You can watch a video on the operation of a Line Vac HERE. Compared to other vacuum or conveying systems, the EXAIR Line Vacs are very quiet, rugged, and powerful. EXAIR makes a variety of Line Vacs in different sizes, styles, and materials to best fit your application.
The standard Line Vac is the most versatile product in this family. EXAIR stocks a wide range of sizes, materials, and styles for targeting the best solution for moving material. We have two types of connections, slip-on ends for hose connections and threaded ends for pipe connection. EXAIR can swap the connections with a slip-on hose on one end with a threaded connection on the other. They range in diameters from 3/8” (10mm) up to 5” (127mm). We manufacture the Line Vacs in aluminum, 303SS, and 316SS; but don’t let that deter you if your need them manufactures in any other type of material. We have high temperature models that can withstand temperatures up to 900 deg. F (482 deg. C). These Line Vacs work great in applications for loading plastic pellets in hoppers, discarding scrap pieces, trim removal, and transferring material. If an operator has to carry a container of dry material and climb stairs, a Line Vac could be a much better alternative.
The Heavy Duty Line Vacs are made from a hardened alloy steel for abrasion resistance. The generators inside these Line Vacs are more powerful than the standard models; so, that they can convey heavier materials at higher conveyance rates. They can reach rates as high as 40 lbs./min. (18.2Kg/min) of material. With the hardened alloy construction, they are great for sand blasting applications, ceramic, glass and steel shot. They are manufactured with inlet and outlet connections for ship-on hoses or threaded pipes. EXAIR stocks the Heavy Duty Line Vacs in the range from ¾” (19mm) to 3” (76mm) for both hose and NPT connections. These Line Vacs are our most powerful design with great wear resistance.
On the other end of the Line-Vac spectrum, EXAIR also created the Light Duty Line Vac. They use much less compressed air than the other Line Vacs which work great for moving lightweight materials over short distances. They can also be used for removing smoke and fumes from a work area. The Light Duty Line Vac ranges from ¾” (19mm) up to 6” (152mm) diameter for slip-on hose connections. This two-piece design provides an effective way of moving material at a lower cost. It can be used in applications like hopper loading, fiber tensioning, filling operations, and smoke removal. For moving material within a short distance, the Light Duty Line Vac could be the proper product to use.
Our latest engineering design within the Line Vac family is the Sanitary Flange Line Vacs. They can fit within sanitary piping systems to convert pipes into a useful conveyor for bulk material and waste removal. They use an ISO2852 flange for easy disassembly and cleaning to reduce bacterial entrapment. They ae made from 316 stainless steel material for superior corrosion resistance. They come in four different sizes to fit the sanitary flanges from 1-½” up to a 3” flange. For sensitive applications where cleanliness is a major requirement, the Sanitary Flange Line Vac are manufactured for these conditions.
With all of the EXAIR Line Vacs above, they can be sold as kits. A kit will include a filter, regulator and a bracket. (A bracket is not sold with the Light Duty Line Vac kits.) The filter will help keep the Line Vac clean as well as the product that it is conveying. The regulator is a great tool to vary the conveyance rates for better control. The bracket helps to mount the Line Vac to a sturdy base for support. A useful accessory to conveniently hide the compact Line Vac for ease of use and operation.
If you need to convey solid materials in a quick and easy way, an EXAIR Line Vac could be a solution for you. We have them in a variety of formats to match your application. They are compact, quiet, and simple to use without any moving parts. As compared to a conveying system which is bulky and rigid, the Line Vacs are flexible and inexpensive. Ergonomically, they can save the back-wrenching labor of picking up bags, climbing stairs, and dumping material into hoppers. If you want to know if the EXAIR Line Vac could work for you, please fill out the Line Vac Data Sheet (click HERE). An Application Engineer at EXAIR will help to recommend the best unit for you.
The Heavy Duty Line Vac is EXAIR’s most powerful air conveyor. While the appearance is similar to our other Line Vacs the Heavy Duty Line Vac it is constructed from a proprietary hardened alloy for greater wear resistance in highly abrasive applications, it is also designed to convey heavier product over greater distances!
The performance of the Heavy Duty Line Vac’s is nothing short of amazing! With vacuum ratings between -144 to -20 inches of water column, it is more than likely there is a Heavy Duty Line Vac model that will suit your application.
Models range from 3/4″ OD to 3″ OD either in smooth bore or NPT threaded models for the ultimate in versatility. The table below shows the different Heavy Duty Line Vac Models and their respective recommended kit, which includes a pressure regulator for fine tuning performance, filter separator to keep the compressed air supply clean and a mounting bracket.
Today I worked with a customer that manufactures a wide variety of material handling equipment including coil unwinders. The engineer was calling because there was a special project for a coil unwinder that could handle a waste piece of paper trim. As the metal coil is being unwound for delivery to a metal processing machine, the protective paper is pulled off and was to be collected into a waste receptacle for easy handling and disposal/recycling. The engineer was hoping to replicate an existing system that used a hybrid blower system, with an extra compressed air nozzle, but in a simpler form.
We proposed the use of the 4″ Light Duty Line Vac– shown below.The Light Duty Line Vacs offer an effective way to convey small and light materials a short distance. Like the standard Line Vac, the Light Duty Line Vac converts an ordinary hose or tube into a conveyor for scrap, trim, and bulk materials.
When the process involves moving low volumes of materials over short distances, the Light Duty Line Vac is a great choice. The simplified (2) piece design offers effective conveying at a lower cost. As an added plus, the compressed air consumption is lowered to levels commensurate with handling the lighter materials, at lower volumes and short distances. Using a pressure regulator to control the supply air allows for tuning of the transfer rate, and keeps air usage to the minimum amount needed.
The Light Duty Line Vacs are available with inlet/outlet diameters from 3/4″ up to 6″. With no moving parts, maintenance free operation is assured.
For other larger materials, higher transfer rates, corrosive environments, or abrasive materials, take a look at the other EXAIR Line Vac offerings including the aluminum, 303 and 316 stainless standard Line Vacs, the aluminum, 303 and 316 stainless steel Threaded Line Vacs, high temperature models, standard and threaded Heavy Duty Line Vacs, and lastly the new Sanitary Flanged 316 stainless steel type.
If you would like to talk about Light Duty Line Vacs or any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.
An overseas company was using aluminum granules to react with caustic vapors inside a scrubber system. The scrubber was a large tank that stood 4 meters high (13 feet), and it was located outside of the facility (see photo below). Their current process was to refill the scrubber tank with aluminum pellets every three to four months to replenish the bed. In order to refill, they would use a ladder with a bucket to pour the aluminum in the top opening of the tank. This was a time-consuming process as well as an unsafe practice. They contacted EXAIR to see if we could help them.
In discussing the details further about their application, the aluminum pellets were stored in 208L (55 gallon) drums. The diameter of the pellets ranged from 5 to 15mm (0.2 to 0.6 inches) and the bulk density was 1500 Kg/m^3 (94 lbs/ft^3). The maximum conveyance distance was 4 meters (13 feet) horizontally and 4 meters (13 feet) vertically. The customer required a simple device to transfer the material from the drums to the scrubber tank safely and ergonomically at the fastest conveyance rate possible.
From the information above, I recommended the EXAIR model 152200; 2” Heavy Duty Line Vac Kit. This vacuum generator is made from a hardened steel construction which is very resistant to wear. It is also designed for higher vacuum levels to convey heavier materials at a faster rate. The Line Vac is operated by compressed air to generate a Venturi vacuum, and the kit will include a filter, regulator and a bracket for cleaning, controlling and mounting. The vacuum generator does not have any motors or moving parts to wear, and the inline design makes it simple to attach a hose to the vacuum and exhaust side. Now, the operator could place the hose inside the scrubber tank, stand near the drum with the Line Vac; open a valve to regulated air, and watch the Line Vac move the entire drum of aluminum granules inside the tank. Instead of multiple trips up and down a ladder to pour in buckets of aluminum, the operators can fill the scrubber tank easily and quickly.
The EXAIR Air Operated Conveyors, or Line Vacs™, are great tools for conveying items in a “bucket and ladder” type of application. If your company manually moves product from point A to point B, you can contact an EXAIR Application Engineer to see if an Air Operated Conveyor could improve your process. For the overseas customer above, the model 152200 Heavy Duty Line Vac Kit improved the manual operation of filling while reducing hazardous issues.