More And More Award Winning Products From EXAIR

As you might expect, a LOT of things have changed at EXAIR Corporation since 1983. Most of our current senior management had yet to graduate high school, and a fair number of current employees had yet to BE BORN. According to our computer system (another BIG change since 1983), our first ten customers were here in southwest Ohio (#11 was in Michigan), and now, we sell direct across the US & Canada, and our worldwide distributor network offers representation on six continents. One thing that hasn’t changed, though, is our founder’s vision of manufacturing quiet, safe, & efficient compressed air products for process improvement in just about any industry that uses compressed air. And THAT, dear reader, continues to gain high profile attention. The photo above shows the seven awards that our products have recently won, which were announced in 2021 or early 2022. Here’s a rundown:

Plant Engineering 2020 Product of the Year (Fluid Handling) GOLD AWARD:
1/2 NPT No Drip External Mix Air Atomizing Spray Nozzles

No Drip External Mix Atomizing Spray Nozzles

The 1/2 NPT models are the latest addition to our newest product line. The External Mix version offers the highest liquid flow rate, and largest pattern coverage. Among the applications where they’ve excelled so far are:

  • Snack food provider – applying flavoring to bulk snack materials.
  • Commercial bakery – spraying cooking oil onto pans used in a conveyor oven.
  • Sporting goods manufacturer – applying adhesive to the tops of skateboard decks to glue the grip tape on.

Plant Engineering 2020 Product of the Year (Material Handling Systems) GOLD AWARD:
2-1/2 NPT 303SS Threaded Line Vac

EXAIR's Threaded Line Vac Family
EXAIR Threaded Line Vac + Your Pipe + Compressed Air = Instant Conveyor System

For bulk material conveyance, it really doesn’t get any simpler than EXAIR Air Operated Conveyors. Stainless Steel models are especially popular when the environment – or the product – is corrosive, or hot…they’re good to 400F (204C), and can even be modified with High Temperature components for exposure up to 900F (482C). The Threaded versions have been successfully used to:

  • Recycle sprinkles applied to wafers into a return hopper in a candy production facility.
  • Replacing an auger conveyor to allow for homogenous mixing of grains & supplements in feed stock at an agricultural mill.
  • Providing a low cost solution to convey product into a hopper at a grain processing plant.

Plant Engineering 2020 Product of the Year (Maintenance Tools & Equipment) SILVER AWARD
Occupational Health & Safety 2021 New Product of the Year (Industrial Hygiene-Dust Control) WINNER
Occupational Health & Safety 2021 New Product of the Year (Health & Safety/Cleanup) PLATINUM

EasySwitch® Wet-Dry Vac

Like our Spray Nozzles product line, our Industrial Housekeeping Products line has also grown considerably over the years. The Deep Hole Vac-u-Gun and Heavy Duty HEPA Vac were real game changers when they came along, and the EasySwitch® Wet-Dry Vac Systems are likewise making an impact. Switching from wet to dry operation is, as advertised in the name itself, INCREDIBLY easy. Among our satisfied customers are:

Occupational Health & Safety 2021 New Product of the Year (Lab Safety) WINNER
Intellistat® Ion Air Gun™

The newest innovation in a long line of EXAIR static elimination solutions, the Model 8500 Intellistat® Ion Air Gun is made for laboratories, clean rooms, medical & electronic applications, and carries an ISO 14644-1 Class 5 rating for clean room use. Because of their rapid decay rates and lightweight construction, they’re used in a diverse range of applications and areas, including:

  • A supplier of fiberoptic parts uses an Intellistat® to remove dust and static charge from product prior to packaging.
  • A medical device manufacturer has one in a Class 7 clean room for silicone parts cleanliness.
  • A nutritional supplements maker uses their Intellistat® to remove static charge & powder residue from the tops of plastic bags before sealing them. The excess/residual powder causes them not to seal correctly.

Machine Design 2021 Big Idea! (Electrical Components) BRONZE AWARD
Gen4® Static Eliminator Power Supply

All EXAIR Gen4 Static Eliminators use one of two Power Supplies – your choice of the 2-port Model 7960, or the 4-port Model 7961.

EXAIR Static Eliminators produce ionized air via a Corona discharge, which requires high voltage, low current electricity. The Gen4® Static Eliminator Products feature armored & shielded cables with an internal ground, for safety and reliability. The ground path is completed through the cable and the Power Supply port, eliminating the need for an external ground connection. Faults in external ground connections result in the majority of the problems with those devices, so the internal ground is a “Big Idea!” indeed. The Gen4® Static Eliminator Power Supplies are switchable for 115VAC or 230VAC voltages, and are offered in 2, or 4 outlet designs, which can power any 2, or 4 EXAIR Static Eliminator Products. Like most EXAIR Intelligent Compressed Air Products, they’re used for a wide range of applications, in a wide range of industries:

If you’d like to find out more about these, or any of our other engineered compressed air products (we’re pretty proud of them all), give me a call. I can talk about them all day long…and sometimes I do!

Russ Bowman, CCASS

Application Engineer
EXAIR Corporation
Visit us on the Web
Follow me on Twitter
Like us on Facebook

Video Blog: Replacing the High Power Emitter Cord on a Gen4 Ion Air Cannon

Hello, in this video I will be showing how to replace the High Power Emitter cord on the EXAIR Gen4 Ion Air Cannon. If you have questions about this process or the parts needed to replace this cord please contact any one of our Application Engineers.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK

Two Specialized Air Guns for Static Removal

EXAIR manufactures a range of Static Eliminator products that are all efficient, effective, and easy to use…none more so than the Gen4 Ion Air Gun. Consider:

  • It’s “plug and play,” all the way.  Connect the cable to the Power Supply, and hook it up to your compressed air system, and you’re ready to go.
  • It’s efficient and quiet.  The high velocity jet entrains an enormous amount of air from the surrounding environment, where it’s ionized and ready to eliminate static charge quickly and effectively.
  • Instant static dissipation, at your fingertips (literally) – squeeze the trigger to blow ionized air, anywhere you want (well, within the reach of the 10 foot cable, anyway.)
  • This is our rugged, industrial use model which can be seen in assembly, packaging, painting/coating and plastics processes.
Model 8493 Gen4 Ion Air Gun Kit comes with everything you need, right out of the box. Just add compressed air.

Again, the Gen4 Ion Air Gun is just one of our Static Eliminator products.  Another handheld Static eliminator is our Intellistat Ion Air Gun, this product is more geared towards clean room type applications.

EXAIRs’ Intellistat Ion Air Gun has earned a Class 5 Cleanroom Rating making it ideal for static elimination in cleanrooms for sensitive processes. There are manufacturing processes that require certain cleanliness standards for operation in such as scientific research, solar panel manufacturing or biotechnology industries. This means that any tool or material you use in this process has to meet a certain standard. EXAIR’s Intellistat was engineered to do just that.

EXAIR Intellistat Ion Air Gun

The Intellistat Ion Air Gun is a patented handheld air gun for static elimination in sterile environments and clean rooms. This lightweight tool provides rapid static decay with a simple squeeze of a short-throw trigger reducing 5,000 volts to 500 in under second. Furthering the Intellistat’s utility, it has now been awarded the ISO 14644-1 Class 5 rating for clean rooms and controlled environments making it the perfect tool for electronics manufacturing, testing facilities and laboratories.

The Intellistat is the ideal solution for static elimination in your sensitive processes. Learn more about the Intellistat as well as the rest of EXAIR’s large line of static elimination products at www.EXAIR.com or by contacting any of our Application Engineers.

Jordan Shouse
Application Engineer

Send me an Email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_JS

EXAIR Gen 4 Power Supplies

EXAIR offers systems for total static control. When static is a problem on moving webs, sheet rock, three dimensional parts, extrusions or packaging, EXAIR has a solution. The Gen4 static eliminators (also called ionizers) will eliminate the static charge. The shockless ionizers are use a power supply and produce a bulk of positive and negative ions. The charged surface attracts the appropriate number of positive or negative ions from the ionizer to become neutral (discharged).

Gen 4 Power Supplies

The two and four outlet Gen 4 power supplies have selectable voltage which allows you to choose input voltages of 115 VAC or 230 VAC. The modular power cable with electromagnetic shielding protects sensitive electronics against electromagnetic interference while easing connections and routing. One cable is for domestic USA power outlets and another is included to facilitate international outlet plugs. An integrated fuse on the primary protects against voltage spikes.

The two and four outlet selectable voltage Gen 4 power supplies require an input of 115VAC, 50/60 Hz or 230VAC, 50/60 Hz. A 6′ (1.83m) modular power cord and lighted power switch are included. Power supplies are UL Component Recognized to U.S. and Canadian safety standards, and are CE and RoHS compliant.

One power supply is able to power up two or four Gen4 static eliminators, which minimizes the space required for installation. EXAIR will build custom length cables to minimize the number of power supplies needed when products are spaced out. Each power supply can power up to 100′ of total cable length from any Gen4 static eliminators which are connected. For example, a two outlet power supply can have two Gen4 static eliminators with 50′ cables installed. The integrated high voltage connections to accept any Gen4 static eliminator are made from stainless steel to provide durability.

Model 7960 Gen4 Power Supply (top) has two ports; Model 7961 (bottom) has four, depending on how many Static Eliminators you wish to operate from the same Power Supply

Combining our engineered airflow products with ionizers gives the ability to eliminate a static charge quickly from from great distances. Laminar flow airstreams make it possible to blow away contaminants and eliminate the charge that attracts them. If you have questions or want additional information please contact any of our Application Engineers for additional details and data.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@EXAIR.com
Twitter: @EXAIR_EK