Hello, in this video I will be showing how to replace the High Power Emitter cord on the EXAIR Gen4 Ion Air Cannon. If you have questions about this process or the parts needed to replace this cord please contact any one of our Application Engineers.
- It’s “plug and play,” all the way. Connect the cable to the Power Supply, and hook it up to your compressed air system, and you’re ready to go.
- It’s efficient and quiet. The high velocity jet entrains an enormous amount of air from the surrounding environment, where it’s ionized and ready to eliminate static charge quickly and effectively.
- Instant static dissipation, at your fingertips (literally) – squeeze the trigger to blow ionized air, anywhere you want (well, within the reach of the 10 foot cable, anyway.)
- This is our rugged, industrial use model which can be seen in assembly, packaging, painting/coating and plastics processes.
Again, the Gen4 Ion Air Gun is just one of our Static Eliminator products. Another handheld Static eliminator is our Intellistat Ion Air Gun, this product is more geared towards clean room type applications.
EXAIRs’ Intellistat Ion Air Gun has earned a Class 5 Cleanroom Rating making it ideal for static elimination in cleanrooms for sensitive processes. There are manufacturing processes that require certain cleanliness standards for operation in such as scientific research, solar panel manufacturing or biotechnology industries. This means that any tool or material you use in this process has to meet a certain standard. EXAIR’s Intellistat was engineered to do just that.
The Intellistat Ion Air Gun is a patented handheld air gun for static elimination in sterile environments and clean rooms. This lightweight tool provides rapid static decay with a simple squeeze of a short-throw trigger reducing 5,000 volts to 500 in under second. Furthering the Intellistat’s utility, it has now been awarded the ISO 14644-1 Class 5 rating for clean rooms and controlled environments making it the perfect tool for electronics manufacturing, testing facilities and laboratories.
The Intellistat is the ideal solution for static elimination in your sensitive processes. Learn more about the Intellistat as well as the rest of EXAIR’s large line of static elimination products at www.EXAIR.com or by contacting any of our Application Engineers.
EXAIR offers systems for total static control. When static is a problem on moving webs, sheet rock, three dimensional parts, extrusions or packaging, EXAIR has a solution. The Gen4 static eliminators (also called ionizers) will eliminate the static charge. The shockless ionizers are use a power supply and produce a bulk of positive and negative ions. The charged surface attracts the appropriate number of positive or negative ions from the ionizer to become neutral (discharged).
Gen 4 Power Supplies
The two and four outlet Gen 4 power supplies have selectable voltage which allows you to choose input voltages of 115 VAC or 230 VAC. The modular power cable with electromagnetic shielding protects sensitive electronics against electromagnetic interference while easing connections and routing. One cable is for domestic USA power outlets and another is included to facilitate international outlet plugs. An integrated fuse on the primary protects against voltage spikes.
The two and four outlet selectable voltage Gen 4 power supplies require an input of 115VAC, 50/60 Hz or 230VAC, 50/60 Hz. A 6′ (1.83m) modular power cord and lighted power switch are included. Power supplies are UL Component Recognized to U.S. and Canadian safety standards, and are CE and RoHS compliant.
One power supply is able to power up two or four Gen4 static eliminators, which minimizes the space required for installation. EXAIR will build custom length cables to minimize the number of power supplies needed when products are spaced out. Each power supply can power up to 100′ of total cable length from any Gen4 static eliminators which are connected. For example, a two outlet power supply can have two Gen4 static eliminators with 50′ cables installed. The integrated high voltage connections to accept any Gen4 static eliminator are made from stainless steel to provide durability.
Combining our engineered airflow products with ionizers gives the ability to eliminate a static charge quickly from from great distances. Laminar flow airstreams make it possible to blow away contaminants and eliminate the charge that attracts them. If you have questions or want additional information please contact any of our Application Engineers for additional details and data.
The structure of an atom plays a role in the development of static electricity. Static, as you may know, causes disruption within many industrial and manufacturing processes and environments. It can shock personnel, create poor results on printing processes and product finishes, and cause process lines to jam or sensors to malfunction – just to name a few.
Before stepping into the Basics of Static Electricity, we may want to have a solid foundation on the makeup of matter. The foundation of all matter is the atom. All objects are comprised of matter. Matter is made of molecules, which are made up of atoms. All the atoms are built out of electrons, neutrons and protons. The molecule is the smallest measurement of matter that can exist by itself and still contain one or more atoms.
The structure and how these individual atoms and their components react is the groundwork for electron theory. Each component of the atom – the proton, neutron, and electron, are thought to carry with them a charge which also has a polarity to it. Neutrons have a neutral charge and contribute to the mass of an atom. The negative charged electrons, are lightest weight and will repel other electrons since they are the same polarity, they repel each other. Protons, being the positively charged carry a heavier mass and generally become attracted to the Electrons due to their polarities being opposing – opposite polarities attract each other.
Said again, opposite polarities attract and like polarities repel. This movement is what begins the actions and reactions which are described throughout the Basics of Static Electricity Interactive White Paper that is available through our site. If you want to discuss the next steps in how static is generated or eliminated we invite you to contact us.
AG Caesar, CC BY-SA 4.0 https://creativecommons.org/licenses/by-sa/4.0, via Wikimedia Commons