EXAIR Line Vacs™: Air Operated Conveyor Promo

EXAIR Line Vacs

As an Application Engineer, I get the pleasure to speak to many companies about finding a simple, long-lasting, powerful and quiet type of transfer system.  Companies have operators that climb steps to dump bags of material into hoppers above.  This can be dangerous and is not ergonomic.  Other applications would include a compact way to remove scrap from a process; or budgetary constraints to convey material from point A to point B.  If your company has to tackle any of these issues, EXAIR can help you.  We manufacture Air Operated Conveyors that do not have any moving parts, very compact in design, and have a high throughput capacity.  They can attach easily to standard hoses, pipes, or sanitary flanges.   These inexpensive conveyors are designed to make conveyance safer and ergonomically better for your staff.  EXAIR calls this product line, Line Vacs™

Line Vacs can convey many things.

Line Vacs use a small amount of compressed air to generate a vacuum by a Venturi effect.  The unique design generates a high velocity to create a powerful vacuum on one side.  Once the product reaches the throat area of the Line Vac, the compressed air will carry the product the rest of the way.  We can reach horizontal distances up to 100 feet (30 meters) and vertical heights up to 20 feet (6 meters).  EXAIR manufactures a variety of Line Vacs in different sizes, styles, and materials.  Here is an overview of the Line Vacs that EXAIR offers.

Lightweight and durable aluminum is the most popular choice, but we make them in stainless steel (Types 303 and 316) for heat and corrosion resistance. For extreme heat, the High Temperature option affords protection to 900F (482C) in either 303SS or 316SS.

Line Vacs:  Our standard Line Vac is the most versatile product in this family.  We have two types of connections, slip-on ends for hose connections and threaded ends for pipe connection.  EXAIR can also mix the connection types on each end.  They range in diameters from 3/8” (10mm) up to 5” (127mm).  We manufacture the Line Vacs in aluminum, 303SS, and 316SS; but don’t let that deter you from asking for special types of materials.  We have a high temperature version that can withstand temperatures up to 900oF (482oC).  These Line Vacs work great in applications for loading plastic pellets in hoppers, discarding scrap pieces, trim removal, and transferring material.  If an operator has to place a bag of dry material on his shoulder to climb stairs, a Line Vac would be a much better alternative.

Heavy Duty Line Vac Family

Heavy Duty Line Vacs:  They are made from a hardened alloy steel for abrasion resistance.  The generators inside these Line Vacs are more powerful than the standard models; so, that they can convey heavier materials at higher conveyance rates.  They can reach rates as high as 40 lbs./min. (18.2 Kg/min) of material.  With the hardened alloy construction, they are great for sand blasting materials, ceramic, glass and steel shot.  They are manufactured with inlet and outlet connections for ship-on hoses or threaded pipes.  EXAIR stocks the Heavy Duty Line Vacs in the range from ¾” (19mm) to 3” (76mm) for both hose and NPT connections.  These Line Vacs are our most powerful design with great wear resistance.      

Light Duty Line Vacs

Light Duty Line Vacs:  On the other end of the Line-Vac spectrum, EXAIR created the Light Duty Line Vac.   They use much less compressed air than the other Line Vacs which is great for moving lightweight materials over short distances.  They can also be used for removing smoke and fumes from a work area.  The Light Duty Line Vac ranges from ¾” (19mm) up to 6” (152mm) diameter for slip-on hose connections.  This two-piece design provides an effective way of moving material at a lower cost.  It can be used in applications like hopper loading, fiber tensioning, filling operations, and smoke removal.   For moving material within a short distance, the Light Duty Line Vac could be the proper product to use. 

Sanitary Flange Line Vacs

Sanitary Flange Line Vacs:  Our latest engineering design within the Line Vac family is the Sanitary Flange Line Vacs.  They can convert pipes into a useful conveyor for bulk material and waste removal.  They use an ISO2852 flange for easy disassembly and cleaning to reduce bacterial entrapment.  They ae made from 316 stainless steel material for superior corrosion resistance.  They come in four different sizes to fit the sanitary flanges from 1 ½” up to a 3” flange.  For sensitive applications where cleanliness is a major requirement, the Sanitary Flange Line Vac are manufactured for these conditions. 

With all of the EXAIR Line Vacs above, they can be sold as kits.  A kit will include a filter, regulator and a bracket.  (Bracket are not sold with all types and sizes.)  The filter will help keep the Line Vac clean as well as the product that it being conveyed.  The regulator is a great tool to vary the conveyance rates for better control.  The bracket helps to mount the Line Vac to a sturdy base for support.      

If you need to convey solid materials in a quick and easy way, an EXAIR Line Vac could be a solution for you.  We have them in a variety of formats to match your application.  They are compact, quiet, and simple to use without any moving parts.  As compared to a conveying system which are bulky and rigid, the Line Vacs are flexible and inexpensive.  Ergonomically, they can save the back-wrenching labor of picking up bags, climbing stairs, and dumping material into hoppers.  For our U.S. and Canadian customers, we are running a promotional ad.  You will receive a 2” Flat Super Air Nozzle, a $75.00 value, for free from now until the end of October 2021 with a qualified purchase online.  If you would like to discuss your conveying application further, please contact an Application Engineer at EXAIR.  We may have the perfect solution for you. 

John Ball
Application Engineer

Email: johnball@exair.com
Twitter: @EXAIR_jb

EXAIR’s New Catalog 33 with New Products and Added Information

EXAIR Corporation has been manufacturing intelligent compressed air® products since 1983.  If your company uses pneumatic systems, EXAIR has solutions to save you money in compressed air usage, improve your safety environment, and increase productivity.  You can review these products and our new products in Catalog33, or you can speak with an Application Engineer.  We are looking forward to working with you. 

For those of you that have been patiently waiting for the new catalog, we have great news! Catalog 33 is now in house. You can find it in our website as pdf files at this link, Catalog33.   We also have hard copies that are now available.   If you are like me and enjoy something to hold and read, you can fill out this form, Catalog Request.  Since Catalog32, we have released quite a few new products that are now included in Catalog33.  Here they are:

The EasySwitch® Wet/Dry Vacuum (page 167 – 168 in catalog) – In our Industrial Housekeeping Products, we made an industrial vacuum to pick up both liquid and solid materials.  The patent-pending EasySwitch vacuum simplifies the filter change process when switching from a dry material application to liquid, and vice versa.  Designed to handle the toughest of industrial cleanup jobs, the EasySwitch is available with either a standard or HEPA certified filter. It easily converts from liquid/dry mode by releasing the single latch and removing the filter element. For applications where dedicated wet and dry vacuum are needed, the EasySwitch is the ideal solution; one vacuum for wet, dry, light, and heavy applications.

Liquid Atomizing Spray Nozzles (FullStream/HollowStream) (page 98 – 102 in catalog) – EXAIR’s FullStream & HollowStream Spray Nozzles require no compressed air to operate. They produce droplets by spinning the liquid and breaking its surface tension through a precision orifice or by impacting the liquid onto a surface of the nozzle. These nozzles generate higher liquid flowrates and produce a coarser pattern than the Air Atomizing Spray Nozzles.  With the higher liquid flowrates, they are ideal for quenching, cooling, washing, rinsing, sanitizing, and many other applications. 

Intellistat® Ion Air Gun™ (page 138 – 139 in catalog) – The Intellistat Ion Air Gun is a lightweight solution for static elimination operations. This intelligent product utilizes balanced ionized compressed air to neutralize static and remove particulates during clean processes, test procedures, and sensitive assembly work.  The Intelistat Ion Air Gun comes equipped with a short-throw effortless trigger and the lightweight and ergonomic frame allows extended periods of use without experiencing operator fatigue.  The ionizing gun comes complete with a 6mm air connection and tubing, red and green LED lights for feedback, a removable hook for easy storage, and a low-voltage 24 VDC power supply.  The Gen4 Static Eliminators are great tools for industrial applications, and the Intellistat Ion Air Gun is ideal for laboratories, electronics, lenses, medical, pharmaceutical, etc. type of areas. 

VariBlast® Precision Safety Air Gun (page 105 in catalog) – The VariBlast Precision Safety Air Guns are very lightweight and deliver a focused blast of air.  This product line completes our Safety Air Guns from precision small blowing to the Super Blast.  Designed with the same style of variable force trigger as the VariBlast Compact Safety Air Guns, it’s easy to adjust the flow/force from the gun simply through the trigger.  New to this style of gun is the ability to install different length extensions, chip shields, and small Safety Air Nozzles. 

Catalog 33 also added additional pages containing best practices for using compressed air products.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

EXAIR’s New and Improved Website

Evolution and constant growth are merely two constants in the life of a living business. Here at EXAIR we strive to develop new efficient and safe ways to utilize one of the costly utilities industries see, compressed air. In order to convey the information on everything we have we continually update and add items to our website. Yes, we still have a print catalog, that is still one of my favorite places to pull data from when discussing parts with customers over the phone or through online chat, it is not always as updated as our site though. With that note, we also just launched a brand new EXAIR.com.

Visit http://www.exair.com and explore our new website today!

The new site features all the information you are accustomed to from EXAIR that helps feed the data driven desires of any engineer and also makes it easy to navigate to the exact item you are looking for, add it to your cart, and get it shipped to you as well. Our new site makes it easier to locate detailed information like performance specs and dimensions, available materials and the different kit offerings we have for each product. This site reacts quicker and the look has been simplified to provide an improved user experience.

Some of the new benefits include hi resolution images for each product, 60+ native 2D and 3D CAD extensions prevent you from converting other files to work with your modeling software. Downloadable .pdf files include our complete catalog or just each product section. Related videos, FAQ’s and Case Studies are all presented with a specific product. The videos include all the wonderfully helpful videos from the Application Engineer team which provide tips, tricks and demonstrations for many of our products.

One of the most helpful features for someone who may not know exactly what they need to solve their problem is to navigate through the Solutions pathway to easily walk through over 1,000 existing product applications that are discoverable through the type of application or the industry the product application serves. You will see the multitude of problems and solutions EXAIR products are capable of solving and providing.

This is all while keeping the methods to contact us which includes our live chat option that even has some new benefits as well. We can now send you the quote you need, CAD models, or catalog sections all through the chat window while we are talking. If you need fast information and assistance, the chat feature is for you! Of course, feel free to call or e-mail as well.

Managing your account details, like adding multiple shipping locations, changing an e-mail address or retrieving your order history have also been improved and friendlier to modify. Do you already know the model number you would like to order – use the Quick Order function to get it right into your cart and complete an order. Check out the new EXAIR.com today!

Brian Farno
Application Engineer
E-mail: BrianFarno@EXAIR.com
Twitter: @EXAIR_BF

EXAIR Founder’s Day 2021

EXAIR celebrates Founder’s Day each year on February 22nd (or the closest working day) in order to commemorate the birthday of our founder, Roy Sweeney.  He founded the company in 1983 and drove EXAIR to become the strong, successful and innovative company that it has over the years.  Roy led EXAIR for 33 years.  Today would have been his 87th birthday.

We choose to make this day a celebration and a day to mark our ongoing commitment to the service of others in keeping with the values that Roy and his wife Jackie felt (and feel) very strongly about.  We continue to look outside our company, outside ourselves and outside our immediate surroundings to do what we can to improve the world around us.

This marks our 5th Founder’s Day.  Over the past four years, we have supported a total of 21 different charities with direct, substantial donations as part of our commitment to organizations that are making a difference right here in our area.  This year, we have chosen to further deepen our commitment by contributing to all 21 organizations that we have supported in past years:

  • Freestore Foodbank
    Supplies 33 million meals per year to those in need
    https://freestorefoodbank.org/
  • Lighthouse Youth and Family Services
    Supporting their Safe and Supported program for LGBTQ youth
    https://www.lys.org/safeandsupported/
  • DAV
    Supporting disabled American veterans and their families
    https://www.dav.org/
  • Arts Wave
    Funds and supports 100+ arts projects and organizations through impact-based grants
    https://www.artswave.org/
  • Cincinnati Works
    Partners with all willing and capable people living in poverty to assist them in advancing to economic self-sufficiency through employment
    https://cincinnatiworks.org/
  • Habitat for Humanity Greater Cincinnati
    Helps eliminate substandard housing locally and globally by building and renovating decent, affordable homes to sell to low-income first-time homebuyers.
    https://www.habitatcincinnati.org/
  • Matthew 25: Ministries
    Provides humanitarian aid and disaster relief along with partners in the Greater Cincinnati area, across the US and in more than 60 countries
    https://m25m.org/
  • SPCA Cincinnati
    Offers programs including animal adoptions, animal cruelty investigations, spaying and neutering shelter animals, companion animal and wildlife rescue
    https://spcacincinnati.org/
  • Tender Mercies
    Transforms the lives of homeless adults with mental illness by providing security, dignity, and community in a place they call home
    https://www.tendermerciesinc.org/
  • Bethany House
    Helps homeless and at-risk families with solutions to achieve housing stability and long-term self-sufficiency
    https://bethanyhouseservices.org/
  • Women’s Crisis Center
    Supporting victims of domestic violence, sexual assault and sexual abuse
    https://www.wccky.org/
  • Dragonfly Foundation
    Supporting pediatric cancer patients and their families
    www.dragonfly.org
  • Master Provisions
    Supporting those in need with food, clothing and other items in the Greater Cincinnati area and abroad through mission trips
    www.masterprovisons.org
  • Cincinnati Youth Collaborative
    Supporting vulnerable children and young adults to overcome obstacles and succeed in education, career, and life
    www.cycyouth.org
  • Ronald McDonald House of Greater Cincinnati
    Cincinnati’s Ronald McDonald House provides a home for critically ill children and their families while they get the life-saving medical care they need
    www.rmhcincinnati.org
  • Women Helping Women
    Prevents gender-based violence and provides evidence-based prevention and expert crisis intervention and support services for survivors of dating violence, sexual violence, domestic violence and stalking 
    www.womenhelpingwomen.org
  • Elementz
    Elementz is an urban oasis of hope and a catalyst of change for Cincinnati’s inner-city youth. This Urban Arts Center fosters talent, ignites potential and inspires possibilities.
    www.elementz.org
  • Special Olympics Ohio
    Special Olympics Ohio is part of the global inclusion movement using sports, health education, and leadership programs to empower people with intellectual disabilities. 
    www.sooh.org
  • Cincinnati Symphony Orchestra
    The CSO is situated in the heart of Cincinnati and is contributing at every level to serving our community and elevating Cincinnati’s vibrant cultural scene.
    www.cincinnatisymphony.org
  • MusiCorps
    MusiCorps is a conservatory-level music rehabilitation program that helps wounded warriors play music and recover their lives.
    www.musicorps.net

EXAIR also established an Employee Volunteer Program in 2018 that enables every full-time employee with at least 90 days of service to volunteer with organizations of their choice during the normal work week with full pay by EXAIR.  The COVID pandemic has impacted our ability to volunteer with outside organizations for nearly a year.  We look forward to better days when we can collectively work with organizations in our community to improve the lives of those in need.

So, as we celebrate Founder’s Day today, we wish Roy a happy birthday.  We miss having him here.  We remember what he did for all of us and for countless others.  And we pledge to continue his commitment to helping those who need it.

Happy Founder’s Day 2021 from everyone at EXAIR!

Bryan Peters
President
EXAIR Corporation