Hazardous Location AND Overheating Electronics? We Have You Covered!

Here in Ohio, we like to think we know a lot about the weather. Did you know there are more than 4 seasons? Heck, we have at least two Winters, and then a Pre-Summer, Spring, Summer, Heat is still coming – make it stop season, and Fall. Don’t forget the construction season where the lovely orange cones and barrels bloom on every major roadway, and then we also like to throw in brood weeks for the cicadas every now and then. Yeah, we get a full gambit of weather and the past week has brought out some heat. I know this isn’t just Ohio, we get calls from around the globe of atmospheric conditions that have caused issues within control panels. Some of these panels are in areas where the No Smoking sign is more than just a suggestion to better your health.

1 – Dust Explosion

That’s right, there are areas in manufacturing facilities that are governed by the standard due to a variety of conditions resulting in what is known as Hazardous Locations. NFPA and UL have a list of standards breaking these down into separate Classes, Divisions, and Temperature Classes. If you want all the details, the NFPA code is around 908 pages, cover to cover. The Classified UL mark shown below is one way of knowing that a product has been tested to these stringent standards and is okay to use in clearly marked environments.

UL Classified Markings

EXAIR offers Cabinet Cooler Systems that will meet these stringent standards and keep your enclosures cool in order to keep your production up and running. The top three tiers that we meet are:

  • Class I Div 1, Groups A, B, C and D
  • Class II Div 1, Groups E, F and G
  • Class III

The HazLoc Cabinet Cooler Systems are available in 8 different cooling capacities from 1,000 Btu/hr to 5,600 Btu/hr. and are manufactured to work in conjunction with a purged and pressurized control system. As well as with or without thermostatic control.

EXAIR’s Hazarous Location Cabinet Cooler Systems maintain Type NEMA 4/4X Integrity and are CE Compliant.

If you would like help sizing the correct system for your electrical panels, feel free to use the link, or contact an Application Engineer to discuss the applications and get one sized while on the phone with us.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

1 – Dust explosion 05.jpg, Hans-Peter Scholz, October 7, 2009, retrieved from https://commons.wikimedia.org/wiki/File:Dust_explosion_05.jpg

Which to Choose: Cabinet Coolers Vs. Coolant Driven A/C Units

From ancient times humans have sought ways to cool themselves down, from the invention of the manual fan in ancient times to the modern A/C systems that are used to cool down entire buildings. Anymore these days there is a cooling system for just about anything; gaming PC’s have there own cooling system, personal fans that mist water for cooling down people, climate-controlled boxes for artifacts in museums, etc. But what about your electrical cabinets in your facility? Electrical cabinets that overheat can cause expensive shut downs and lead to unsafe operations where the doors are left open with fans blowing in. When it comes to electrical cabinets there are two well-known ways that are used to cool down electrical cabinets which are fans and A/C units. But there is a third option you can go with which is EXAIR’s Cabinet Coolers.

EXAIR’s High Temp Cabinet Coolers

Cabinet Coolers are compressed air powered cooling units that utilize a source of compressed air and vortex tubes to cool down enclosed areas. But why would you choose a Cabinet Cooler over an A/C coolant driven system? Each system has pros and cons that can be weighed against each other.

A/C Coolant Driven Systems:
Pros:
Can produce higher cooling loads effectively

Cons:
Expensive up front
Constant maintenance

Cabinet Coolers:
Pros:

Inexpensive upfront cost, lower lifetime cost
No moving Parts / No actual maintenance

Cons:
Smaller range for effective cooling

Even in extremely aggressive environments, EXAIR Cabinet Cooler Systems provide reliable heat protection for your sensitive electronics and controls.

A/C Units operate in most cases using a chemical known as Dichlorodifluoromethane more commonly referred to as Freon (Freon is a registered trademark of Chemours Co.). By compressing and decompressing the liquid you can cause significant temperature drops in the surrounding air that can be blown into an area. This process requires a lot of moving parts that will eventually wear out and need to be replaced at a cost. Cabinet Coolers don’t have that issue, since they use vortex tubes there are no moving parts to wear out. As long as you provide clean dry air to a Cabinet Cooler the system will run indefinitely. Another thing to keep in mind is that although Dichlorodifluoromethane is a safer version of the older CFC’s , the chemical is not completely safe. Freon can be harmful to the environment as it can breakdown ozone, and due to its its density it will displace oxygen and can cause rapid suffocation.

Cabinet Coolers use compressed air, air which we breath and is all around us. So, no hazards with its energy source.

How the EXAIR Cabinet Cooler System Works

Lastly, although A/C units are cheaper to run they are much more expensive upfront cost and upkeep cost. This means in the long run it is actually cheaper to use a Cabinet Cooler because it does not have any upkeep cost for maintenance and repairs, along with being much cheaper to begin with.

EXAIR’s Cabinet Coolers are currently on promotion – receive a free AC Sensor with the purchase of any Cabinet Cooler.

Take advantage of our promo today!

If you have any questions or want more information on EXAIR’s Cabinet Coolers or like products. Give us a call, we have a team of application engineers ready to answer your questions and recommend a solution for your applications.

Cody Biehle
Application Engineer
EXAIR Corporation
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EXAIR’s Cabinet Coolers: No Maintenance, Simple Installation, Many Years of Trouble Free Operation!

I recently had the pleasure of working with a customer that was looking to expand their production capacity. They were duplicating an existing line due to an increase in demand and needed another Cabinet Cooler. The previous unit, HT4325-24VDC, had been installed over 20 years ago and was still functioning without any issues. This was long before he had started working with the company and they were unable to locate any order history with EXAIR to determine the appropriate model size to order so they quickly uninstalled it to help identify which model they had been relying on all these years.

cabinet cooler
HT4325 Cabinet Cooler – over 20 years old!!!

They installed the cooler and auto-drain filter that comes with the kit. The only maintenance they’ve had to complete for the system is periodically changing the filter element. The Cabinet Cooler has no moving parts to wear out and requires little to no maintenance so long as it is supplied with clean, condensate free compressed air.

Utilizing Vortex Tube technology, the Cabinet Cooler produces cold air from an ordinary supply of compressed air. This cold air keeps the enclosure free of debris and moisture and is easily installed in minutes through a standard electrical knockout. Here is a short video that shows just how simple it really is. The Cabinet Cooler Systems are available with Nema 12 (IP54) ratings and are also available in Aluminum, 303 Stainless Steel, and 316 Stainless Steel construction for Nema 4/4X (IP66) rated enclosures. For systems that are not able to be mounted on top of the cabinet, we also have Side Mount Kits available in Aluminum, 303 Stainless, and 316 Stainless.

These systems are available with cooling capacities of anywhere from 275-5,600 Btu/hr. To make things much easier for you, we offer a Cabinet Cooler Sizing Guide that will allow us to recommend the most suitable model for your cabinet. With a few quick measurements, we’ll be able to determine the exact heat load that we’ll need to dissipate and offer you a quick and easy solution. If you experienced heat related issues on electrical panels last year, contact an Application Engineer today and we’ll see to it that this summer your cabinets remain cool!

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

Summer is Coming: EXAIR Cabinet Coolers Save Your Electrical Cabinets from Overheating

The pool is open, the garden is tilled, it must mean summer is coming. This year, I’m gearing up for a hot one. My love for spicy food is already well documented here on the EXAIR Blog, and this year it’s going to be the hottest one yet! In the garden for this year we have Purple Ghost Peppers, “regular” Bhut Jolokia (Ghost peppers), White Moruga Scorpion, Purple Ghost Scorpion, Bhutlah Scorpion, and a selection of “milder” peppers and other veggies for when I’d rather not melt my face off while eating. Needless to say, you should proceed with caution when eating salsa at my house. It’s going to be heating up in my kitchen at the same time your electrical cabinets also begin to overheat. Not to worry, EXAIR has the tools you need to keep things cool.

Some of what is in store for this year’s garden, acclimating to the “real’ sunshine in late April

EXAIR’s Cabinet Cooler Systems were designed specifically to rectify these issues within your facility. Utilizing Vortex Tube technology, the Cabinet Cooler produces cold air from an ordinary supply of compressed air. This cold air keeps the enclosure free of debris and moisture and is easily installed in minutes through a standard electrical knockout. Here is a short video that shows just how simple it really is. The Cabinet Cooler Systems are available with Nema 12 (IP54) ratings and are also available in Aluminum, 303 Stainless Steel, and 316 Stainless Steel construction for Nema 4/4X (IP66) rated enclosures. For systems that are not able to be mounted on top of the cabinet, we also have Side Mount Kits available in Aluminum, 303 Stainless, and 316 Stainless. This year, EXAIR also introduced a new line of Hazardous Location Cabinet Coolers for use in classified areas.

Many of our customers experience seasonal overheating problems with their cabinets. Cabinet Cooler systems are a perfect solution for electrical panels which start to fault out in may or June and continue to cause chaos through September or October. They are quick to install, maintenance free and can be purchased with a thermostat control so they turn off in October and back on in May. You’ll hardly even remember its there and you won’t miss the electrical problems normally associated with a hot summer.

These systems are available with cooling capacities of anywhere from 275-5,600 Btu/hr. To make things much easier for you, we offer a Cabinet Cooler Sizing Guide that will allow us to recommend the most suitable model for your cabinet. With a few quick measurements, we’ll be able to determine the exact heat load that we’ll need to dissipate and offer you a quick and easy solution.

If you experienced heat related issues on electrical panels last year, or just want to talk about spicy food and gardening, contact an Application Engineer today and we’ll be happy to help. Don’t wait until it’s too late, EXAIR’s Cabinet Cooler is the simple solution for maintaining the temperature inside of your electronic enclosures.

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD