Safety Air Guns: Chip Shields, Extensions, and More

Over the last several weeks, you may have read blog posts regarding the EXAIR Safety Air Guns.  You can find the blogs here, here and here. We are also in the midst of a Safety Air Gun Promotion, please click HERE for more details on how you can get a free 1″ Flat Super Air Nozzle. Today, I want to review a few available options for the Safety Air Guns.

Protect Workers From Flying Debris! – Chip Shields are durable polycarbonate shields that protect the operator from flying debris often seen when blowing off chips from machined parts. They are also useful to prevent coolant from splashing back, creating a mess during drying processes.

Chip Shields
Chip Shields

The Chip Shields are available for EXAIR’s VariBlast, Soft Grip, and Heavy Duty Safety Air Guns. The Chip Shield can be used on Safety Air Guns with or without an aluminum extension. They may be purchased as part of a new air gun system, or retrofitted as a Chip Shield Kit.  Consult an Application Engineer for selection assistance.

 

If you have a blow-off process where the air is to be directed at a distance away from the operator, or into a hard to reach location an extension is the solution. Available in lengths from 6″ (152mm) to 72″ (1829mm), with sizes as shown below, a length to meet most any requirement can be found. To add an extension to an air gun, simply add -xx to the current part number.

extensions
Aluminum Extensions, Available in Sizes of 6″ (152mm) up to 72″ (1829mm)
1210-6-CS
Model 1210-6-CS, a model 1210 Soft Grip Safety Air Gun, with 6″ Extension and Chip Shield

And, if you need a 12′ coiled air hose, to use with your Safety Air Gun, we have them available and in stock. Available with 1/8 NPT, 1/4 NPT or 3/8 NPT male end swivel connections. Avoid tangled and messy air lines and keep things neat!

Coiled Hose
Coiled Hose, 12′ Long, With 1/8 NPT, 1/4 NPT or 3/8 NPT Male Swivel Connections

To discuss your application and how an EXAIR Intelligent Compressed Air Product can improve your process, feel free to contact EXAIR, myself, or one of our other Application Engineers. We can help you determine the best solution!

Brian Bergmann
Application Engineer

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Safety Air Guns – Using Engineered Air Nozzles For High Performance

Inexpensive air guns can be picked up just about anywhere, and you generally get what you pay for. Most will be very noisy and waste lots of compressed air.  And many will be unsafe, violating two of OSHA’s standards put in place to protect worker safety. The first is Standard 29 CFR 1910.95(a) which sets limits to the maximum noise exposure, and the second is Standard 29 CFR 1910.242(b) which says that the nozzle cannot be dead-ended, or exceed a 30 PSIG pressure limit.

These guns may seem like a perfect fit for a handheld blowoff application. The truth is, the cost saved up front will easily be paid throughout the cost of ownership.  This is due to the lack of an engineered nozzle which meets and exceeds the OSHA standards mentioned above.   The “cheap” guns often have a cross drilled hole to meet or exceed the OSHA standard for dead-end pressure. While this may be true, it causes a large wind sheer which escalates noise levels to well over the allowable noise level exposure set by OSHA.  These tips sometimes offer large force outputs because they are equivalent to an open pipe.  We have publicized numerous times about how an open pipe blow off does not permit pressure to be utilized all the way to the point of blowoff, and is also a waste of energy.

In order to determine how much compressed air your current blow guns utilize, the level of noise they product, and the sound level they produce, consider taking advantage of the EXAIR Efficiency Lab.  The Efficiency Lab is a free service that you can read more about here.

An EXAIR Safety Air Gun is engineered and designed to comply both of the OSHA standards mentioned above, ensuring safe operation for company personnel.  On top of the safety designed into the guns, we also ensure all of our guns are efficient by offering only engineered nozzles on them.

EXAIR offers (4) types of Safety Air Guns – the VariBlast, the Soft Grip, the Heavy Duty, and the Super Blast.  Each type of Safety Air Gun is offered with a plethora of nozzles, as well as varying length extensions, with or without the Chip Shield.

Safety Air Guns
The VariBlast, Soft Grip and Heavy Duty Style of Pistol Grip Safety Air Guns
Super Blast
The Super Blast Style of Safety Air Gun

 

We invite you to try out an EXAIR Safety Air Gun, and get the free 1″ Wide Flat Super Air Nozzle as a bonus. Click here for more details about this special promotional offer.

To discuss your application and how an EXAIR Intelligent Compressed Air Product can improve your process, feel free to contact EXAIR, myself, or one of our other Application Engineers. We can help you determine the best solution!

Brian Bergmann
Application Engineer

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EXAIR Safety Air Gun Promotion

From August 1st to September 30th, 2018, EXAIR will be giving away a 1” Flat Super Air Nozzle with the purchase of any promotional VariBlast, Soft Grip, or Heavy Duty Safety Air Gun.  EXAIR is stressing the importance of safety in the workplace with the EXAIR Safety Air Guns as well as the versatility of the different types of EXAIR Super Air Nozzles.

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This promotional item, the model 1126 1″ Flat Super Air Nozzle, has a patented shim to blow a 1” wide stream of air to clean surfaces quickly and efficiently and is a $45.00 USD value. For more details on the Promotion, click on the photo/link above. For more information about the Flat Super Air Nozzles, click HERE.

Inexpensive air guns can be purchased just about anywhere- online, via catalogs, and through industrial supply companies. Typical quality is less than ideal – broken triggers, leaky valves – a short lifespan in an industrial setting are merely a few of the issues observed.  Most are loud and inefficient – they just blow large amounts of compressed air, and at noise levels that violate OSHA requirements.  Some may even generate dangerous dead end pressure situations that that can result in serious or fatal injuries if blocked.

EXAIR’s Safety Air Guns have been engineered and designed to eliminate these issues. They are durable for use in industrial situations and comfortable to use for extended periods of time.  With an EXAIR engineered air nozzle, each model provides top performance by entraining large volumes of surrounding air into the air-stream. Operation is assured to be safe along with low compressed air consumption and noise levels.  Due to the design, the airflow that exits the nozzle cannot be blocked, as required by OSHA Standard 29 CPR 1910.242(b).

Safety Air Guns
The EXAIR VariBlast, Soft Grip and Heavy Duty Safety Air Guns

The VariBlast style of safety air gun offers variable force based on the range of trigger pull. Force can be varies, form a light breeze, to full force maximum output. This cast aluminum air gun can be fitted with any of the EXAIR 1/8 NPT engineered air nozzles.

The Soft Grip style of safety air gun  has a durable cats aluminum body suited for rugged, industrial use. The ergonomic design has a soft vinyl cover, a large trigger for easy operation, and a hanger hook for easy storage.

The Heavy Duty style of safety air gun is powerful with a durable aluminum cast body and ergonomic composite rubber grip, best suited for rugged industrial environments. Hours of fatigue free operation are possible.

With all of the Safety Air Guns styles, Chip Shields and Extension Pipes are available, from 6″ to 72″ in length.

1210-6cs
Soft Grip Safety Air Gun, with Chip Shield and 12″ Extension

With many nozzle options, from a whisper quiet 58 dBA and 2.5 SCFM of flow up to 60 SCFM and 87 dBA (still below the OSHA 8 hour noise level threshold) there is a model that will fit practically any application. Application Engineers are available by phone, email, and chat to review your specific blow off needs, and help to select the best possible solution available.

We invite to you to try out an EXAIR Safety Air Gun, and get the free 1″ Wide Flat Super Air Nozzle as a bonus.

To discuss your application and how an EXAIR Intelligent Compressed Air Product can improve your process, feel free to contact EXAIR and myself or one of our other Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Small, Precise Blowoff at Your Fingertips

For many blowoff applications, stronger isn’t necessarily better.  For applications and processes where a light, but effective blast of air is needed for cleaning and drying, the VariBlast Compact Safety Air Gun with the Atto, Pico, or Nano nozzle fits the bill. The smallest of the EXAIR engineered Super Air Nozzle family, the Atto, Pico, and Nano have been designed to provide the smallest, most precise blowoff possible. The focused airflow pattern allows for very accurate control and placement of the air stream.  The nozzles are available in both Type 316 Stainless Steel and PEEK plastic (useful for harsh environments, and is non-marring)

img_7480.jpg
The Atto, Pico, and Nano Super Air Nozzles (Scale is in Inches)

The new VariBlast Compact Safety Air Gun is a great choice for putting the power and performance of the nozzle into a small and lightweight air gun. Designed with a variable flow trigger, the airflow can be throttled from a whisper to full force, simply by varying the trigger pull distance.

1698SS
VariBlast Model 1698SS, with Stainless Steel Nano Super Air Nozzle

The Atto, Pico, and Nano nozzles use very little compressed air and are extremely quiet, easily meeting OSHA Standard 29 CFR 1910.95(a) for Noise Exposure.  The design incorporates engineered solutions for safety and can be supplied with higher pressure compressed air and meet OSHA Standard 29 CFR 1910.242(b), relating to dead end pressure requirements.

The table below provides performance data, including the compressed air consumption, force, and sound level for the various configurations.

VariBlast With Small Nozzles

Note that the VariBlast air guns can be had with extensions from 6″ to 72″ and chip shields to meet the performance and safety needs of any application.

The Atto, Pico and Nano Nozzles can also be configured to work with the Soft Grip style of Safety Air Gun.  Consult an Application Engineer for assistance in choosing.

If you have any questions about the Atto, Pico, or Nano nozzles, the VariBlast Compact Safety Air Gun, or any EXAIR compressed air product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Super Blast – High Force Safety Air Guns

For those times when you need a hand-held, long distance, wide area blowoff, cooling or drying tool – look no further than the EXAIR Super Blast Safety Air Guns.  Any of the Super Air Nozzle Clusters and Large Super Air Nozzles that we offer can be had with the added convenience of a comfortable soft grip and easy to operate spring-loaded manual valve that automatically shuts off if dropped.

All Super Blast Safety Air Guns meet OSHA noise level and pressure requirements.

Super Blast 2
The EXAIR family of Super Blast Safety Air Guns

The nozzle material is Zinc Aluminum Alloy, with Stainless Steel available for the models 1214SS and 1215SS. The base Safety Air Guns are 10″ – 15″ long (nozzle type dependent), and a longer extension can be added, in either 3′ or 6′ lengths to gain access to hard to reach areas.

Super Blast Extension
Super Blast Safety Air Gun with 3′ Extension
Super Blast Application
Using a Super Blast Safety Air Gun to remove Floor Debris

The table below provides a guide for performance of each of the Super Blast models, for comparison and to make selection easy.  We can provide more details, including dimensional drawings and air flow patterns as required. And as always, the Super Blast Safety Air Guns are in stock, and come with the EXAIR Unconditional 30 Day Guarantee.

Super Blast Table

If you have any questions about the Super Blast or any of the EXAIR Safety Air Guns, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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EXAIR Super Air Knife Promotion Runs Through 12/31/17

EXAIR will be giving away a free Soft Grip Safety Air Gun with the purchase of any EXAIR Super Air Knife from November 1st through December 31st, 2017.  This special promotion will apply to all Super Air Knife orders, whether aluminum, stainless steel, or PVDF.  Use the promotional model number during the promotional period and receive a free model 1210, a value of $81.00! The Soft Grip Safety Air Gun is a Top Pick, and provides the ideal combination of forceful flow, quiet noise level and low compressed air usage.  To get the special promotional item, use the special part numbers as detailed in the link below.

sgsagpromo

The Super Air Knife is the latest generation of the EXAIR engineered air knives with dramatically reduced compressed air usage and noise compared to other types of blowoffs.  The Super Air Knife is truly a more efficient tool for cleaning, drying or cooling parts, webs, or conveyors.  The air flow is a uniform sheet of laminar air across the entire length with a hard-hitting force.

Replacing a noisy blowoff with a Super Air Knife results is a significant reduction in sound.  Operation at a high pressure of 80 PSIG (5.5 Bar) leads to a sound level of just 69 dBA for most applications. Air amplification ratios (entrained air to compressed air) of 40:1 is produced. It also meets OSHA maximum dead-end pressure and noise requirements, for safe operation in the vicinity of plant personnel.

Typical applications for use include-

  • Post wash part drying
  • Sheet cleaning in strip mills
  • Conveyor cleaning
  • Part or component cooling
  • Web drying or cleaning
  • Environmental separation (air curtain)
  • Pre-paint blowoff and cleaning
  • Bag opening/filling operations
  • Scrap removal on converting operations

Take advantage of the Promotional Offering by clicking on the link at the top of the page.  Qualified orders receive the free model 1210 Soft Grip Safety Air Guns as shown below.

1210
FREE! EXAIR Model 1210 Soft Grip Safety Air Gun

If you have questions about Super Air Knives, Safety Air Guns, or would like to talk about any EXAIR Intelligent Compressed Air® Product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Safety Air Guns – True Cost of Ownership

There are many inexpensive, cheaply made air guns out on the market.  If evaluated solely on purchase price, the decision of what air gun to buy seems obvious.  Only when you consider all the cost of ownership and operation, does the best direction become apparent.

A popular thumb lever operated air gun, readily available online has a base purchase price of $6.11.  The List price of the EXAIR model 1210 Soft Grip Safety Air Gun is $81.00. Wow- big difference you think, I am surely not going to spend that kind of money on a simple air gun.  Let’s take a look of the true cost of ownership for each of the guns.

IMG_6967
Thumb Operated Air Gun
1210
EXAIR Model 1210 Soft Grip Safety Air Gun

We tested both the model 1210 and the other gun utilizing our Efficiency Lab service. We tested at 80 PSIG of supply pressure and measured and recorded air consumption, force and sound levels. Results of this testing is shown below.

Capture

From the test data, the other gun is able to provide 9% more force, but at a cost of 35% greater compressed air consumption, 5.64 SCFM more, along with an 18 dBA sound level increase (a sound level where hearing protection is needed, an additional cost to be incurred.)

If we examine the compressed air consumption, we can calculate the yearly compressed air usage, considering 4 hour per day of operation, 5 days per week, for 50 weeks out of the year.

Capture

 

A general rule of thumb for industry is that 1000 SCF of compressed air costs $0.25 to produce.Capture

As you can see, after 1 year of operation the Soft Grip Safety Air Gun has already paid for itself with compressed air savings, not to mention significantly reduced sound levels, well within the OSHA Standard 29 CFR – 1910(a) for Maximum Allowable Noise Exposure. To read more about the OSHA Standard, see this EXAIR blog. An EXAIR Safety Air Gun will continue to bring you benefits after this ROI period, and includes many other feature you do not receive with the cheap air gun.

You get the EXAIR 5 Year Built to Last Warranty which covers defects in workmanship and materials.  EXAIR’s safety air guns lead the way in standards and certification – we meet or exceed relevant OSHA standards, carry the CE mark and utilize a conflict mineral free supply chain.  We offer (5) types of Safety Air Guns, all offering ergonomic, comfortable, lightweight operation.

Safety Air Guns are also available with optional Chip Shields and Extensions (in lengths of 6″ to 6′) along with many different nozzle sizes (2.5 SCFM to 460 SCFM of air flow) and a variety of materials (Zinc Aluminum alloy, Stainless Steel, brass and PEEK plastic) to allow the configuration of the best air gun for your application.  EXAIR Safety Air Guns are great for use in applications ranging from light dust removal from delicate circuit boards to large scale, long distance, wide area blow off, cooling and drying applications and everything in between.

Be sure to check out the new VariBlast Compact Safety Air Gun for variable flow with the squeeze of the trigger!

If you have questions regarding the Safety Air Guns, or would like to talk about any EXAIR Intelligent Compressed Air® Product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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