Dude, Where’s My Safety Air Gun?

I am the poster child for misplaced items. A couple of years back, I lost the key to my truck. I looked for it for WEEKS (it’s not my daily driver) — and finally admitted defeat. A local locksmith offered mobile service, which was kind of expensive but not as bad as I thought, and made me a new key in about a half hour. He actually made two (my wife insisted) and having my truck back just in time for that spring’s mulch was well worth it. Knowing the location of the spare key is nice & comforting too.

Just last fall, I lost my glasses one fine Friday afternoon. I’m only moderately nearsighted, so it was just a mild-to-moderate inconvenience. After a quick trip to the eye doctor and a local business that makes glasses on the same day, I had two new pairs of glasses (my wife, again, insisted on the 2nd pair.) When I got home, my “lost” glasses were on the counter…she’d found them between the arm of the couch and the end table. Ironically, if I’d had a pair of glasses, I’d have found them easily since that’s one of the first places I looked, but was unable to see them with my compromised vision.

Last month, both of those incidents came to mind when the Press Release dropped for a new EXAIR product: our Model 5920 Air Cradle.

EXAIR’s new Air Cradle is a simple but innovative accessory designed to keep safety air guns and similarly sized tools within easy reach at workstations and machine centers.

It’ll hold up to 10lbs, so you can even leave the air supply hose hooked up. Using the Air Cradle means you won’t have to search for your Safety Air Gun, worry about it getting damaged or dropped, and you’ll be one step closer to having a well-organized work space.

Now, I’m not saying that if I had a “truck key cradle” or an “eyeglasses cradle” I wouldn’t have lost my keys or glasses…it’s important to note that one has to actually USE handy organizational tools to be organized…but it would’ve definitely lowered the chances of losing them.

I think it’s also important to note that the Air Cradle came about as a direct result of a customer or two asking about properly stowing their Safety Air Gun. We have regularly scheduled meetings where we discuss calls like that, and the Air Cradle was the direct result of such a conversation. If you have questions about compressed air in general, or EXAIR engineered compressed air products specifically, we’d love to hear from you…whether your call leads to a new product’s development or not!

Russ Bowman, CCASS

Application Engineer
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Compressed Air In The Wild

Over the past weekend, I had the honor of visiting a local MakerSpace. These types of places are what my dreams are made of. The one we toured had a full metal and woodworking shop as well as a separate area for 3D printing, sewing, standard printing, electronics, and even laser engraving/cutting. Every workstation has an electrical drop and a compressed air drop coming from the ceiling as the area can be used for any number of projects.

Handheld air guns are something that you can find in nearly any and all manufacturing facilities that have compressed air within them. Suppose they are not at every operator station because the machines don’t require compressed air. In that case, they are generally found at the very least within the maintenance department, where they continually keep the facility functioning and may be the only ones in the facility with compressed air.

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Don’t let this happen to your air gun…use an EXAIR Precision Safety Air Gun with a quiet, efficient Super Air Nozzle instead.

Handheld blowguns like the one shown above are easily overlooked when it comes to operator safety and energy savings. Often, the cheapest gun possible is also the most costly regarding ownership and operation. These are just a few of the reasons EXAIR designed the VariBlast Precision Safety Air Gun.

The ergonomic design fits well in any sized hand and the long trigger makes for easy pull and variation in the amount of air being used. The integrated loop allows the tool to easily hang on a tether or hook near an operator station, while the optional Chip Shield adds additional protection for the operator and can be adjusted to any location along the extension. Effective chip guarding is a portion of the OSHA standard for dead-end pressure. Lastly, the extension pipe is offered in three different lengths: 6″, 12″, or 20″ overall length. Each one of these components is also field replaceable in the event one becomes damaged. That means it’s not disposable like the other guns on the market.

Three different Super Air Nozzle models are available at the end of the extension in two separate materials. You can purchase the Atto, Pico, or Nano Super Air Nozzle in either stainless steel or PEEK thermoplastic for more sensitive applications. These nozzles coupled with our engineered valve design permit the user to vary the amount of air coming out of the gun by pulling the trigger to a higher flow or pulling it slightly and letting less volume of air through.

If you want to discuss whether your current air gun meets or exceeds OSHA standards and how much air it may use versus what an EXAIR VariBlast Precision can do for you, please contact an Application Engineer today.

Brian Farno, MBA – CCASS
National Business Development Manager

BrianFarno@EXAIR.com
@EXAIR_BF

Accessories to Get the Most Out of Your Safety Air Gun.

EXAIR Has a useful selection of Safety Air Guns. Including the VariBlast Precision,  CompactSoft GripHeavy Duty and Super Blast Safety Air Guns, along with the newest addition, the TurboBlast. These blow guns are available with a variety of air nozzles, chip shields and pipe extensions. (Click on the product link above to see a blog about any of the eight types of Safety Air Guns) They are durable, comfortable and ergonomic to use. These Safety Air Guns are designed with durability and comfort in mind while also being ergonomically safe to use. Safe operation is assured along with low air consumption and noise levels. EXAIR Engineered air nozzles are available in Type 316 stainless steel for superior corrosion resistance and mechanical wear, Type 303 stainless steel for corrosion resistance, PEEK thermoplastic for non-marring and chemical resistance or zinc/aluminum alloy for general purpose applications.

Flying Debris? – Chip Shields are durable polycarbonate shields that protect the operator from the risk of flying debris often seen when blowing off chips from machined parts. They are also useful to prevent coolant from splashing back, creating a mess during drying processes.

The Chip Shields are available for EXAIR’s VariBlastSoft Grip and Heavy Duty Safety Air Guns. The Chip Shield can be used on Safety Air Guns with or without an aluminum extension. They may be purchased as part of a new air gun system, or retrofitted as a Chip Shield Kit.  Consult an Application Engineer for selection assistance.

If you have a blow-off process where the air is to be directed at a distance away from the operator, or into a hard-to-reach location, an extension is the solution. Available in lengths from 6″ (152mm) to 72″ (1829mm), with sizes to meet most requirements can be found. To add an extension to an air gun, simply add -xx to the current part number. EXAIR’s Stay Set Hoses are available from 6”-36” in lengths with ¼ NPT male threads on each end, or a ¼ NPT male on one end and 1/8 NPT female on the other.

Model 1310-12 Heavy Duty Safety Air Gun, With 12″ Extension & 1100 Super Air Nozzle

The Stay Set Hoses are rigid and allow you to maintain precise positioning of the blow off nozzle. The hoses have “memory” and will not creep or bend.

Options from 6″ to 36″

 If you need a 12′ coiled air hose, to use with your Safety Air Gun, we have them available and in stock. Available with 1/8 NPT, 1/4 NPT or 3/8 NPT male end swivel connections. Avoid tangled and messy air lines and keep things neat!

If you have an application and need help deciding which EXAIR Safety Air Gun and/Nozzle you need. Please contact us and ask for an Application Engineer. We are always happy and eager to help.

Jordan Shouse
Application Engineer

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EXAIR’s Heavy Duty Safety Air Gun’s: Powerful and Safe

EXAIR’s Heavy Duty Safety Air Gun is designed to provide powerful blasts of compressed air for use in rugged, industrial environments. With a larger 3/8 NPT air inlet compared to our other Safety Air Guns, it allows for higher force and flow values. It comes with a durable cast aluminum body and ergonomic composite rubber grip. The wide curved trigger allows for continuous use for hours without operators experiencing fatigue.

1350-6-CS – Heavy Duty Safety Air Gun with Model 1104 Air Nozzle, 6″ Alum. Ext Pipe & Chip Shield

All of EXAIR’s Safety Air Guns come with an engineered compressed air nozzle at the tip. This allows you to remain OSHA compliant while still getting the force you need to get the job done. EXAIR’s Super Air Nozzles utilize the coanda effect to entrain large amounts of ambient air from the environment. This ambient air mixes with the primary airstream and is projected towards the target with more force and flow than the supplied compressed air could deliver alone.

Compressed air goes in the back, as it exits the front ambient air is entrained in the total flow of air you are getting.

Each of the Safety Air Guns is available with extensions fully assembled ranging from 6”-72”. You can simply add a “-“ and the required length, in inches, to the end of any Safety Air Gun Model number.

Safety Air Gun Extensions

In addition, they’re also available with a Chip Shield to prevent any chips or debris from coming back toward your operators. Effective chip guarding is another component of OSHA 1910.242(b) in addition to the concerns of dead-end pressure. To add a Chip Shield onto the gun as well, a “-CS” to the standard Model number. For example, a Model 1310-12-CS would be a 1310 gun with 12” extension and a Chip Shield installed. If the application involves blowing off metal chips or shavings, your operators will certainly appreciate this Chip Shield preventing the debris from blowing back over them.

With EXAIR’s Heavy Duty Safety Air Gun, you can still achieve the high forces required for tough applications without the risk of injuries to personnel. Do yourselves and your operators a favor and get one on order today!

Jordan Shouse
Application Engineer

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