In February of 1972 OSHA released a standard to improve worker safety when operating handheld compressed air devices being used for cleaning purposes. This directive focuses around human skins permeability. That is, if you were to take an open ended pipe that had compressed air being discharged over 30 psig it can actually push through the skin and create an air embolism.
Air Embolisms are extremely painful, and in extreme cases, can be deadly. The risk associated with an air embolism can be mitigated by following the OSHA directive and reducing the downstream pressure of an air nozzle or nozzle pressure below 30 psi for all static conditions. Dead ending is when the passageway for the air becomes blocked and turns a dynamic flow of air into a static flow. This is in the event the pipe, nozzle, lance, etc. becomes blocked by a human’s body. This is a directive that all Intelligent Compressed Air® products from EXAIR focus on meeting or exceeding.
Our Air Nozzles and Jets video shows a great depiction of how this can be achieved with our engineered design of nozzles. The recessed holes and the fact that there are multiple passages for the air to exit are easy to see on the nozzle. Products like the Super Air Knife may not be so easy to see but the way the air knife cap overlaps prevents the Super Air Knife from being dead ended in the event an operator comes into contact with the discharge air.
Even though this directive was created in 1972 it continues to be at the forefront of industrial environments. I have even been to a custom artwork facility that was effected by this standard because they would use a handheld blowgun to remove dust and debris before matting and framing artwork with glass. They also removed dirt and dust from the frames before paint. This wasn’t your typical manufacturing environment yet they were still held to the same standards and were made safe by implementing engineered solutions such as our Super Air Nozzle.
If you would like to discuss how we can help increase your operator safety and ensure you meet or exceed OSHA 29 CFR 1910.242(b), please contact an Application Engineer today.
Sound, it is all around at every given point of the day. Whether it is from the music we listen to, the person talking to you, your cars engine, or the wind blowing through the leaves there is no escaping it. Hearing is one of the five senses that the majority of humans rely on and should be protected at all costs and with a good understanding of what sound is, one can help mitigate damage done to their hearing. Sound can be broken down into two parts, sound power and sound pressure. But the real question is, how do these corollate to each other to become the sound that we rely on.
Sound Power (Watts) is defined as the rate at which sound energy (decibels) is emitted, reflected, transmitted or received, per unit of time. Whereas, Sound Pressure is defined as the local pressure deviation from the ambient atmospheric pressure, caused by a sound wave. Based on these two definitions it can be determined that sound power is the cause that generates the sound wave and sound pressure is the effect or what we hear after the sound wave has traveled to the ear.
This can be summed up in a simple analogy using a light bulb. Light bulbs use electricity to generate a source of light, this means that the power required (also stated in Watts) to cause the bulb to light up is comparable to Sound Power. The intensity of the light being generated (stated in Lumens) would be the Sound Pressure. Sound Pressure is what we would typically hear or call sound. This is what is measured because that is the harmful aspect to our hearing and ears. If the Sound Pressure is high enough and the ear is exposed to it long enough, permanent damage can be done resulting in hearing loss to the point of complete hearing lose.
I have known many people who have lost there hearing either completely or a large portion of it from exposure to loud noises. EXAIR designs and manufactures quiet and efficient point of use compressed air products. These products either meet or exceed the OSHA noise Standards in OSHA Standard 29 CFR – 1910.95 (a).
If you are not sure what the noise level is in your facility check out EXAIR’s Digital Sound Level Meter. It’s an easy to use instrument for measuring Sound Pressure levels in an area.
Noise, we all hate it to some extent. From the hustle and bustle of crowed streets to the whine of a jet engine noise has plagued the world for eons leaving people to search for a way to escape into a moment of peace and quiet. The majority of people that I know pack their massive over sized backpacks and head deep into the mountains for days on end to escape the noise sometimes traveling for 10+ miles at a time. But how can we help eliminate this monstrosity that we have created in our manufacturing environments? The answer is mufflers, and no I don’t mean your car muffler (although they do the same thing) I mean compressed air mufflers. Compressed air can be a loud utility inside of a plant environment and exceed the OSHA guidelines for personnel noise exposure. But this noise can easily be mitigated with the use of Intelligent compressed air products and mufflers.
OSHA Standard 29 CFR 1910.95(a) outlines the total noise exposure to a particular noise level per day and dictates that noise exposure at or above 85 decibels require ear protection. By placing a muffler on the end of the pipe one can reduce the sound level significantly to the point it could be the difference between having to wear ear protection and not having to. With that being said EXAIR offers four different types of mufflers to choose from and they are Reclassifying, Sintered Bronze, Straight-Through, and Heavy Duty.
Reclassifying mufflers offer the best noise reduction at 35 dB and have the added benefit of removing oil mist from the air line. This means that the Reclassifying mufflers are ideal for pneumatic cylinders. Per OSHA Standard 29 CFR 1910.1000 worker shall not be exposed to more than 5mg/m3 of oil by volume in a 40-hour work week. The patented design of the removable element separates oil from the exhausted air and meets or exceeds the OSHA Standard.
Sintered Bronze Mufflers are an excellent low-cost solution which can be easily installed into your current existing ports. These mufflers also come in the largest variety of different sizes ranging from thread sizes of #10-32 to 1.5” NPT. Also, the Sintered Bronze Mufflers are specifically designed to provide the minimal amount of back pressure and restriction. The main difference between these mufflers and the reclassifying is that the Sintered Bronze Mufflers cannot collect oil out of the exhaust.
If the process air needs to be directly plumbed away from personnel, then the Straight-Through Muffler is the way to go. Straight-Through Mufflers are ideal for situations that require both a threaded inlet and exhaust. In most applications you will see the Straight-Through Muffler pair with our E-Vac vacuum generators or Vortex Tubes to provide noise reduction of the unit. All in all, the Straight-Through Muffler can reduce noise levels up to 20 dB.
Lastly, the Heavy Duty Muffler provides a corrosion resistant aluminum outer shell with a stainless steel inner screen. This design allows the muffler to catch any contaminants such as rust from being ejected potentially causing harm or quality defects. Typically, this muffle will reduce noise levels up to 14 dB.
If you have any questions or want more information on EXAIR’s E-Vacs and their Accessories. Give us a call, we have a team of application engineers ready to answer your questions and recommend a solution for your applications.
Cody Biehle Application Engineer EXAIR Corporation Visit us on the Web Follow me on Twitter Like us on Facebook
I recently had the pleasure of talking with a CAGI Certified Compressed Air Systems Specialist, who was working with a client to improve energy efficiency in the use of their compressed air. One particular application that was particularly taxing on their system is the use of hose barb fittings (basically, an open blow device) to fold over a cardboard box flap on a packaging line.
We discussed the possibility of trying something out, but the client wanted to look at some data, showing what their expected savings could be. Hose barb fittings are quite common, and they DO focus the flow of a compressed air discharge into a forceful little blast, which is quite effective at folding a box flap.
The client’s main concern was the force applied. In truth, there’s no better way to maximize force than by discharging a compressed gas directly through an open ended device. Excessive force, however, isn’t the only way to solve an application like this, as I proved in a test in our Efficiency Lab. Here’s what happened:
We use 1/4 NPT hose barbs to make our Model 900061 Compressed Air Supply Hoses, so I conveniently had one of their blow off devices on hand. My caller said the pressure gauge upstream of the fitting reads 45psig. I measured the compressed air consumption at 58.4 SCFM, and the sound level at 94 dBA.
All of them folded the box flap easily. The Model HP1125 folded it just as far as the hose did in the test I rigged, and with a 37% reduction in compressed air consumption. The others folded it very nearly as far, with 62% (Model 1122) and 70% (Model HP1126) reductions.
Not to mention the drastic reduction in noise levels.
Lastly, I documented it all in a short video:
We field calls all the time from callers wanting to know how much force our Intelligent Compressed Air Products can generate. Applications like part ejection do indeed require a certain amount of force to, say, move an object in motion from a conveyor belt…that’s just physics. Most blow off applications (and folding over a flat box flap, for instance,) just need air flow…which engineered products from EXAIR Corporation can handle just fine, and at a fraction of the compressed air use & sound levels associated with open end blowing devices.
If you’d like to find out how EXAIR Corporation can help save you money on compressed air consumption, and ear plugs, give me a call.
Russ Bowman Application Engineer EXAIR Corporation Visit us on the Web Follow me on Twitter Like us on Facebook