What sound level do you get when you feed an EXAIR Super Air Nozzle at 80psig? What if there are two of them? Or three? Grab your scientific calculators, folks…we’re gonna ‘math’ today!
But first, a little explanation of sound power & sound pressure:
Strictly speaking, power is defined as energy per unit time, and is used to measure energy generation or consumption. In acoustics, though, sound power is applicable to the generation of the sound…how much sound is being MADE by a noisy operation.
Sound pressure is the way acoustics professionals quantify the intensity of the sound power at the target. For the purposes of most noise reduction discussions, the target is “your ears.”
The sound levels that we publish are measured at a distance of 3 feet from the product, to the side. The units we use are decibels, corrected for “A” weighting (which accounts for how the human ear perceives the intensity of the sound, which varies for different frequencies,) or dBA. Also, decibels follow a logarithmic scale, which means two important things:
- A few decibels’ worth of change result in a “twice as loud” perception to your ears.
- Adding sources of sound doesn’t double the decibel level.
If you want to know how the sound level from a single source is calculated, those calculations are found here. For the purposes of this blog, though, we’re going to assume a user wants to know what the resultant sound level is going to be if they add a sound generating device to their current (known) situation.
Combined Sound Level (dBA) = 10 x log10[10SL1/10 + 10SL2/10 + 10SL3/10 …]
Let’s use an EXAIR Model 1100 Super Air Nozzle (rated at 74dBA) as an example, and let’s say we have one in operation, and want to add another. What will be the increase in dBA?
10 x log10[1074/10 + 1074/10] = 77.65 dBA
Now, there are two reasons I picked the Model 1100 as an example:
- It’s one of our most versatile products, with a wide range of applications, and a proven track record of efficiency, safety, and sound level reduction.
- We proved out the math in a real live experiment:
Why do I care about all of this? My Dad experienced dramatic hearing loss from industrial exposure at a relatively young age…he got his first hearing aids in his early 40’s…so I saw, literally up close and very personal, what a quality of life issue that can be. The fact that I get to use my technical aptitude to help others lower industrial noise exposure is more than just making a living. It’s something I’m passionate about. If you want to talk about sound level reduction in regard to your use of compressed air, talk to me. Please.
Okay, I will admit, the title may be a tad bit leading. The fact is, it can be done. I speak to customers almost daily who are struggling with the noise levels produced from open pipe blowoffs. With Noise Induced Hearing Loss (NIHL) a significant problem among manufacturing workers, reducing the noise form compressed air can be a simple solution and contribute toward reducing overall noise exposure levels. Many of these calls and emails revolve around reducing these exact noise levels, sometimes the open pipes have existing threads on them to install the solution immediately.
To reduce these noise levels, we need to simply reduce the amount of energy that is being expelled through the pipe. How do we do this you might ask? The use of an air nozzle will reduce the energy being dispersed from an open pipe. This will result in lower air consumption as well as lower sound levels while actually increasing velocity as the pipe will maintain higher operating pressures. Be cautious about the air nozzle you choose, however, they are not all created equal. EXAIR’s engineered air nozzles are among the quietest and most efficient air nozzles available.
What size pipes can we fit nozzles to? That’s a great question. We have nozzles that range from a 4mm straight thread all the way up to 1-1/4″ NPT thread. This also includes nearly any size in between especially the standard compressed air piping sizes. For instance, a 1/4″ Sched. 40 pipe that has 1/4″ MNPT threads on it can easily produce over a 100 dBA noise level from 3 feet away. This can easily be reduced to below 80 dBA from 3′ away by utilizing one of our model 1100 Super Air Nozzles. All it takes is a deep well socket and ratchet with some thread sealant.
This doesn’t just lower the sound level though, it reduces the amount of compressed air expelled through that open pipe by creating a restriction on the exit point. This permits the compressed air to reach a higher line pressure causing a higher exit velocity and due to the engineering within the nozzle, this will also eliminate dangerous dead-end pressure and complies with OSHA standard 29 CFR 1910.242(b).
All in all, a 30-second install can make an operator’s work station considerably quieter and potentially remove the need for hearing protection. If you would like to discuss how to lower noise levels in your facility, contact us.
We’ve blogged about sound and what exactly it is before, see the link. Understanding that sound is vibration traveling through the air which it is utilizing as an elastic medium. Well, rather than me continue to write this out, I found a great video to share that is written in song to better recap how sound is created.
Now that we have that recap and understand better what sound is let’s dig a little deeper to better understand why some sounds may appear louder to a person when they may not appear different on a sound scale that is shown by something like a Digital Sound Level Meter.
Loudness is how a person perceives sound and this is correlated to the sound pressure of the frequency of the sound in question. The loudness is broken into three different weighing scales that are internationally standardized. Each of these scales, A, C, and Z apply a weight to different frequency levels.
- The most commonly observed scale here in the USA is the A scale. A is the OSHA selected scale for industrial environments and discriminates against low frequencies greatly.
- Z is the zero weighting scale to keep all frequencies equal, this scale was introduced in 2003 as the international standard.
- C scale does not attenuate these lower frequencies as they are carrying the ability to cause vibrations within structures or buildings and carry their own set of risks.
To further the explanation on the A-weighted scale, the range of frequencies correlates to the common human hearing spectrum which is 20 Hz to 20kHz. This is the range of frequencies that are most harmful to a person’s hearing and thus were adopted by OSHA. The OSHA standard, 29 CFR 191.95(a), that corresponds to noise level exposure permissible can be read about here on our blog as well.
When using a handy tool such as the Digital Sound Level Meter to measure sound levels you will select whether to use the dBA or dBC scale. This is the decibel reading according to the scale selected. Again, for here in the USA you would want to focus your measurements on the dBA scale. It is suggested to use this tool at a 3′ distance or at the known distance an operator’s ears would be from the noise generation point.
Many of EXAIR’s engineered compressed air products have the ability to decrease sound levels in your plant. If you would like to discuss how to best reduce sound levels being produced within your facility, please contact us.
1 – Fun Science: Sound – @charlieissocoollike – https://youtu.be/xH8mT2IQz7Y