My colleague, Lee Evans, wrote a blog about calculating the size of primary receiver tanks within a compressed air system. (You can read it here: Receiver Tank Principle and Calculations). I would like to expand a bit more about secondary receiver tanks. They can be strategically placed throughout the plant to improve the operation of your compressed air system. The primary receiver tanks help to protect the supply side when demands are high, and the secondary receiver tanks help pneumatic systems on the demand side for optimum performance.
I like to compare the pneumatic system to an electrical system. The receiver tanks are like capacitors. They store energy produced by an air compressor like a capacitor stores energy from an electrical source. If you have ever seen an electrical circuit board, you notice many capacitors with different sizes throughout the circuit board (reference photo above). The reason for this is to have a ready source of energy to increase efficiency and speeds with the ebbs and flows of electrical signals. The same can be said for a pneumatic system with secondary receiver tanks.
To tie this into the compressed air system, if you have an area that requires a high volume of compressed air intermittently, a secondary receiver tank would benefit this type of pneumatic setup. With valves, cylinders, actuators, and pneumatic controls which turn on and off, it is important to have a ready source of stored “energy” nearby.
For calculating a minimum volume size for your secondary receiver tank, we can use Equation 1 below. It is the same for sizing a primary receiver tank, but the scalars are slightly different. The supply line to this tank will typically come from a header pipe that supplies the entire facility. Generally, it is smaller in diameter; so, we have to look at the air supply that it can feed into the tank. For example, a 1” NPT Schedule 40 Pipe at 100 PSIG can supply a maximum of 150 SCFM of air flow. This value is used for Cap below. C is the largest air demand for the machine or targeted area that will be using the tank. If the C value is less than the Cap value, then a secondary tank is not needed. If the Cap is below the C value, then we can calculate the smallest tank volume that would be needed. The other value in the equation is the minimum tank pressure. In most cases, a regulator is used to set the air pressure for the machine or area. If the specification is 80 PSIG, then you would use this value as P2. P1 is the header pressure that will be coming into the secondary tank. With this collection of information, you can use Equation 1 to calculate the minimum tank volume. So, any receiver tank with a larger volume would work as a secondary receiver tank.
V = T * (C – Cap) * (Pa) / (P1-P2)
V – Volume of receiver tank (cubic feet)
T – Time interval (minutes)
C – Air demand for system (cubic feet per minute)
Cap – Supply value of inlet pipe (cubic feet per minute)
Pa – Absolute atmospheric pressure (PSIA)
P1 – Header Pressure (PSIG)
P2 – Regulated Pressure (PSIG)
If you find that your pneumatic devices are lacking in performance because the air pressure seems to drop during operation, you may need to add a secondary receiver to that system. EXAIR stocks 60 Gallon tanks, model 9500-60, to add to those specific areas. If you have any questions about using a receiver tank in your application, primary or secondary, you can contact an EXAIR Application Engineer. We can restore your efficiency and speed back into your applications.