Step 4 of the Six Steps to Optimizing your compressed air is to turn off your compressed air when it is not in use. This step can be done using two simple methods either by using manual controls such as ball valves or automated controllers such as solenoid valves. Manual controls are designed for long use and when switching on and off are infrequent. Ball Valves are one of the most commonly used manual shut offs for compressed air and other fluids.
Manual Valves allow for operators to turn on and off their system by hand. The full-flow ball valves range from ¼” NPT to 1 1/4” NPT in size and will not restrict flow. EXAIR also offers a manual foot pedal valve for hands-free operations. This ¼” NPT foot valve has a 3-way operation and works great if the operator has to use both hands in their process.
Solenoid Valves are a way to turn on and off the supply of compressed air electrically for automated systems. We offer solenoids in three different voltages; 110Vac, 240Vac, and 24Vdc. EXAIR has a large range of flows with ports ranging from ¼” NPT to 1” NPT. All models are UL listed and are CE and RoHS compliant.
By turning off your compressed air, whether it be with manual or automated controllers, a company can minimize wasted compressed air and extend the longevity of the air compressor that is used to supply the plants air. The longevity of the air compressor is increased due to reduced run time since it does not need to keep up with the constant use of compressed air. Other benefits include less use of compressed air and recouped cost of compressed air.
If you have any questions on how these easy to install accessories can help save you money give us a call! One of our application engineers will be happy to assist!
Evolution and constant growth are merely two constants in the life of a living business. Here at EXAIR we strive to develop new efficient and safe ways to utilize one of the costly utilities industries see, compressed air. In order to convey the information on everything we have we continually update and add items to our website. Yes, we still have a print catalog, that is still one of my favorite places to pull data from when discussing parts with customers over the phone or through online chat, it is not always as updated as our site though. With that note, we also just launched a brand new EXAIR.com.
The new site features all the information you are accustomed to from EXAIR that helps feed the data driven desires of any engineer and also makes it easy to navigate to the exact item you are looking for, add it to your cart, and get it shipped to you as well. Our new site makes it easier to locate detailed information like performance specs and dimensions, available materials and the different kit offerings we have for each product. This site reacts quicker and the look has been simplified to provide an improved user experience.
Some of the new benefits include hi resolution images for each product, 60+ native 2D and 3D CAD extensions prevent you from converting other files to work with your modeling software. Downloadable .pdf files include our complete catalog or just each product section. Related videos, FAQ’s and Case Studies are all presented with a specific product. The videos include all the wonderfully helpful videos from the Application Engineer team which provide tips, tricks and demonstrations for many of our products.
One of the most helpful features for someone who may not know exactly what they need to solve their problem is to navigate through the Solutions pathway to easily walk through over 1,000 existing product applications that are discoverable through the type of application or the industry the product application serves. You will see the multitude of problems and solutions EXAIR products are capable of solving and providing.
This is all while keeping the methods to contact us which includes our live chat option that even has some new benefits as well. We can now send you the quote you need, CAD models, or catalog sections all through the chat window while we are talking. If you need fast information and assistance, the chat feature is for you! Of course, feel free to call or e-mail as well.
Managing your account details, like adding multiple shipping locations, changing an e-mail address or retrieving your order history have also been improved and friendlier to modify. Do you already know the model number you would like to order – use the Quick Order function to get it right into your cart and complete an order. Check out the new EXAIR.com today!
The Digital Flowmeter is available from stock for use on Schedule 40 pipe with sizes ranging from ½”-4” I.D. Sizes up to 8” for Schedule 40 and ¾”-4” for copper pipe are also available. Metric sizes are also available for 25mm, 40mm, 50mm, 63mm, 76mm, and 101mm. With a digital readout display, it’s easy to accurately monitor your compressed air usage throughout the facility. Creating a baseline of your usage will allow you to understand your compressed air demand, identify costly leaks, and replace inefficient air products.
The Digital Flowmeter installs in minutes with help from a drill guide and locating fixture to assist in mounting the Digital Flowmeter to the pipe. Two flow sensing probes are inserted into the drilled holes in the pipe. The meter then seals to the pipe once tightened. There is no need to cut, weld, or do any calibration once it is installed. With blocking rings also available, installation can be permanent or temporary. Below is a easy to follow video on how to install EXAIR’s Digital Flow Meter!
The newest addition to this product line is the Digital Flowmeter with wireless capability. Using a ZigBee® mesh network protocol, data is transmitted to an Ethernet connected gateway. This allows you to mount the Digital Flowmeter in areas that you may not be able to easily access and wirelessly monitor and graph the usage with the EXAIR Logger software. Take a peek at this video blog for a demonstration of the use of a wireless Digital Flowmeter software to compare an open pipe to an engineered Air Nozzle.
In addition to communicating wirelessly with the gateway, the Digital Flowmeters can “piggyback” off of each other to extend their range. Each meter has a range of 100’. Using multiple Digital Flowmeters within the same ZigBee® mesh network, data can be passed from meter to meter to extend the distance over which the meters can operate. These can be installed on each major leg of your compressed air system to continuously monitor usage throughout the facility.
If you’d rather go with a hard-wired data collection method, the Digital Flowmeter is also available with a USB Data Logger. Simply remove the Data Logger from the Digital Flowmeter and connect it to the USB port of your computer. The data can then be viewed directly in the accompanying software or exported into Microsoft Excel.
Two special flow meter options we now offer are the Pressure Sensing Digital Flowmeters, and the Hot Tap Digital Flowmeters!
Pressure Sensing Digital Flowmeters help by generating a pressure and consumption profile of a system can help to pinpoint energy wasters such as timer-based drains that are dumping every hour versus level based drains that only open when needed. Hot Tap Digital Flowmeters offer a way to install a flow meter on a pipe that is currently under pressure. It uses a series of valves and mufflers to maintain a safe working environment for the installer.
If you’d like to get a clear view of your compressed air usage, give us a call. An Application Engineer will be happy to work with you and get the proper Digital Flowmeters installed in your facility!
In any application necessitating the use of compressed air, pressure should be controlled to minimize the air consumption at the point of use. Pressure regulators are available to control the air pressure within the system and throttle the appropriate supply of air to any pneumatic device. As the last of the six steps to optimizing your compressed air system, controlling air at the point of use can often be overlooked. To help you achieve this, EXAIR offers a line of point of use pressure regulators to make sure you’re operating at the optimal pressure for your application.
Pressure regulators utilize a control knob that is turned to either increase/decrease tension on a spring. The spring puts a load on the diaphragm which separates internal air pressure from the ambient pressure. Typically made of a flexible rubber material, these diaphragms react very quickly to changes in the air supply. By either increasing or decreasing the flow of air based on the load on the diaphragm, downstream pressure remains fairly constant.
While one advantage of a pressure regulator is certainly maintaining consistent pressure to your compressed air devices, using them to minimize your pressure can result in dramatic savings to your costs of compressed air.
As pressure and flow are directly related, lowering the pressure supplied results in less compressed air usage. EXAIR recommends operating your Intelligent Compressed Air Products at the minimum pressure necessary to achieve a successful application. If you notice a desirable result at a pressure of 60 PSIG, or even less, there’s no need to run full line pressure. In-line point of use pressure regulators are the simplest and most reliable way to allow you to dial down the pressure to any compressed air operated product. For example, a Model 110012 Super Air Knife will consume 42 SCFM when operated at 100 PSIG. When the pressure is reduced to 60 PSIG, this drops to just 27.6 SCFM. That’s a 34% reduction in compressed air usage, just by dialing down the pressure at the point of use!
When selecting a pressure regulator for your application, it’s critical that it is appropriately sized to supply adequate volume to the point of use devices downstream. Doing so, minimizes the risk of experiencing “droop”. Droop is a decrease in outlet pressure from the specified setting due to an increase in flow rate. Droop occurs when the demand at the point of use exceeds the volume of air that the regulator can supply. By ensuring the pressure regulator is rated to deliver sufficient volume of air, you’ll reduce the chances of experiencing droop. EXAIR offers pressure regulators in kits along with many of our products, we’ve done the hard part for you and made sure they’re properly sized!
If you’re looking for ways to help lessen the demand on your compressor, EXAIR’s team of Application Engineers will be happy to help. Reach out to us via phone, chat, or e-mail and see for yourself just how easy it can be to start saving compressed air!