Utility Rebates for Energy Savings

Since the establishment of EXAIR in 1983, customer satisfaction has always been the cornerstone of our business model.   This may seem like a common practice, but here at EXAIR, we like to go the extra mile.  We have over a 99.9% on-time delivery with thousands of products in stock.  We offer free expert technical help from our Application Engineers, as well as within EXAIR Blog writings and application search library.  We have an Efficiency Lab to report on comparison results with safety and compressed air saving.  We also offer a 30-day unconditional guarantee on our cataloged products for you to try.   So, what more can EXAIR do for you?

Free testing. Verifiable data. EXAIR Efficiency Lab.

Compressors use large amounts of electricity to produce compressed air and are considered the fourth utility in most manufacturing plants.  EXAIR manufactures engineered products that can save compressed air and increase energy savings.  With that, EXAIR was able to partner with Energy Star.  “Energy Star is a government-backed symbol for energy efficiency helping to save money and to protect the environment through energy-efficient products and practices.” This commitment by EXAIR for reducing energy, increase safety for workers, and protecting the environment for future generations are effective ways to sustain a business value.

When large amounts of energy can be saved, electricity producing companies take notice.  Electrical suppliers started a rebate program for using engineered nozzles in their facility.  Similar to other energy-saving rebates, like LED light bulbs and high-efficiency furnaces, EXAIR engineered nozzles now fall into that same category.  If your electrical provider supports this program, the total cost to purchase and implement the EXAIR Super Air Nozzles are greatly reduced.  Even if a rebate program has not yet been implemented in your area, the idea of saving energy makes it very practical and environmentally sound.

The NC Clean Energy Technology Center created a website to consolidate all the electrical companies that offer rebates for efficient products and programs.  The website is www.dsireusa.org.  “DSIRE is the most comprehensive source of information on incentives and policies that support renewable and energy efficiency in the United States.”  EXAIR engineered products fall into this category, so if a rebate can be applied to our products, it will be located on that site.

Back to the question above, what more can EXAIR do for you?  We all live busy lives at work and at home.  It may be difficult to find the proper programs from your local power companies.  Let EXAIR do most of the legwork for you.  Per your request, we can help find the proper forms for rebates when switching to EXAIR engineered nozzles.  With a rebate program, it makes it very cost effective to upgrade your pneumatic system to an energy efficient system.

Being backed by Energy Star, EPA, and rebate programs, together, we can save energy, improve the environment, and reduce compressed air usage.  If you would like to discuss how EXAIR can work for you, you can contact an EXAIR Application Engineer to get the most out of that extra mile.

John Ball
Application Engineer

Email: johnball@exair.com
Twitter: @EXAIR_jb

More Efficient Compressed Air Use Could Lead To Energy Rebates

The use of compressed air can be found in almost any industry and is often referred to as a “fourth utility” next to water, gas and electric. The generation of compressed air accounts for approximately 1/3 of all energy costs in an industrial facility, in many cases, it’s the largest energy user in an industrial plant. With an average cost of $ 0.25 per every 1,000 SCF used, compressed air can be expensive to produce so it is very important to use this utility as efficiently as possible.

Utility companies recognize the benefit of using engineered products to reduce compressed air usage, like the ones manufactured by EXAIR, and offers rebate incentives for making a switch. Our local utility provider here in Cincinnati, Duke Energy, offers a $ 20 incentive for each replacement engineered nozzle.

 

Our Model # 1100SS 1/4″ FNPT and Model # 1101SS 1/4″ MNPT Super Air Nozzles

In their specification, the nozzle must meet a certain volumetric flow rate (SCFM) at 80 PSIG operating pressure for a given pipe size. For example, when looking at a 1/4″ nozzle, the flow rate must be less than or equal to 17 SCFM when operated at 80 PSIG. Our most popular nozzles for “general” blowoff applications would be our Model # 1100 (1/4″ FNPT) or our Model # 1101 (1/4″ MNPT) Super Air Nozzles. These nozzles require 14 SCFM @ 80 PSIG so this would be the ideal solution to reduce the air demand and take advantage of the rebate.

Here at EXAIR, much of our focus is to improve the overall efficiency of industrial compressed air operating processes and point of use compressed air operated products. If you’d like to contact one of our application engineers, we can help recommend the proper engineered solution to not only save on your compressed air usage but also assist with possible energy rebates available in your area.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

 

 

Energy Rebates and EXAIR Products

In case it goes unnoticed, EXAIR focuses on engineered compressed air point of use products to ensure that our customers are utilizing their costly utility as efficiently as possible.  The main benefits to purchasing EXAIR products are the support you receive from us at EXAIR, the quality of the product, the savings in compressed air, and the increase in safety.  Another added benefit is a large number of utility companies are offering rebates on the purchase of engineered nozzles, just like the Super Air Nozzles that EXAIR offers.

Many energy providers offer these energy rebates for commercial or industrial users.  Here in the Cincinnati area, Duke Energy offers rebates on items such as lighting, air compressors, engineered air nozzles, heaters / dryers for extrusion machines, energy management systems, variable frequency drives, data center equipment, even food service equipment, custom incentives, and many other items.

Duke Energy Rebate
Example of our local energy rebate offering for Engineered Nozzles

For each engineered compressed air nozzle that is installed, in order to meet the rebate requirements they must flow less than or equal to given flow rates in SCFM at 80 psig inlet pressure. The pipe sizes, flow rates, and EXAIR equivalents are shown below.

EXAIR Engineered Air Nozzle Part Number EXAIR Flow Rate @ 80 psig
#1102/#1103 – 1/8 NPT 10 SCFM
#1100/#1101 – 1/4 NPT 14 SCFM
#1108SS-NPT/#1109SS-NPT/#1110SS-NPT
All are 1/8 NPT
2.5, 4.9, 8.3 SCFM
respectively
#1003 – 3/8 NPT 18 SCFM

By just replacing the nozzles the customer saved 2.7 SCFM per nozzle.If we take an example such as the EXAIR Case Study  shown below for 1/4″ copper tube that was being used as an open ended blow off.  The copper tubes were consuming 19.6 SCFM at 100 psig inlet pressure, there were 10 machines with one line per machine operating 40 hours, 52 weeks per year.   The customer retrofitted the open pipes with a model 1100 Super air nozzle and was able to reduce the air consumption by 2.7 SCFM per nozzle.  If they were to purchase these nozzles this year, current list price for a model 1100 Super Air Nozzle is $36.00 USD, then apply for the energy rebate offered by Duke Energy and receive $20.00 per nozzle replaced.  The total savings and return on investment is shown below.

Case Study 1561
EXAIR Model 1100 Super Air Nozzle Replaces Open Copper Pipe Blow Off

10 nozzles x 2.7 SCFM = 27 SCFM  x 60 minutes per hour x 8 hours per day x 5 days per week x 52 weeks per year = 3,369,600 SCF of compressed air saved per year.

3,369,600 / 1,000 SCF x $.25 = $842.40 USD savings in compressed air per year.

Cost Savings per week = $16.20 USD

Total purchase cost is  $36.00 x 10 nozzles = $360.00 USD

Energy Rebate = @20.00 per nozzle x 10 nozzles  = $200.00 USD in rebates.

$360.00 USD purchase price – $200.00 USD energy rebate = $160.00 USD final purchase cost.

Return on investment at a savings of  $16.20 USD per week is

$160.00 / $16.20 = Less than 10 weeks pay back!

By applying for the energy rebate this customer could reduce the ROI of this air savings project from just over 22 weeks (which is still very good) to less than 10 weeks.

If you would like to learn more about whether there are Industrial energy rebates available in your area, contact an Application Engineer and let us know where you are located and who your energy provider is.

We will help you determine the correct engineered solution to save your compressed air as well as help you to apply for eligible energy rebates in your area.

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF