Utility Rebates for Energy Savings

Since the establishment of EXAIR in 1983, customer satisfaction has always been the cornerstone of our business model.   This may seem like a common practice, but here at EXAIR, we like to go the extra mile.  We have over a 99.9% on-time delivery with thousands of products in stock.  We offer free expert technical help from our Application Engineers, as well as within EXAIR Blog writings and application search library.  We have an Efficiency Lab to report on comparison results with safety and compressed air saving.  We also offer a 30-day unconditional guarantee on our cataloged products for you to try.   So, what more can EXAIR do for you?

Free testing. Verifiable data. EXAIR Efficiency Lab.

Compressors use large amounts of electricity to produce compressed air and are considered the fourth utility in most manufacturing plants.  EXAIR manufactures engineered products that can save compressed air and increase energy savings.  With that, EXAIR was able to partner with Energy Star.  “Energy Star is a government-backed symbol for energy efficiency helping to save money and to protect the environment through energy-efficient products and practices.” This commitment by EXAIR for reducing energy, increase safety for workers, and protecting the environment for future generations are effective ways to sustain a business value.

When large amounts of energy can be saved, electricity producing companies take notice.  Electrical suppliers started a rebate program for using engineered nozzles in their facility.  Similar to other energy-saving rebates, like LED light bulbs and high-efficiency furnaces, EXAIR engineered nozzles now fall into that same category.  If your electrical provider supports this program, the total cost to purchase and implement the EXAIR Super Air Nozzles are greatly reduced.  Even if a rebate program has not yet been implemented in your area, the idea of saving energy makes it very practical and environmentally sound.

The NC Clean Energy Technology Center created a website to consolidate all the electrical companies that offer rebates for efficient products and programs.  The website is www.dsireusa.org.  “DSIRE is the most comprehensive source of information on incentives and policies that support renewable and energy efficiency in the United States.”  EXAIR engineered products fall into this category, so if a rebate can be applied to our products, it will be located on that site.

Back to the question above, what more can EXAIR do for you?  We all live busy lives at work and at home.  It may be difficult to find the proper programs from your local power companies.  Let EXAIR do most of the legwork for you.  Per your request, we can help find the proper forms for rebates when switching to EXAIR engineered nozzles.  With a rebate program, it makes it very cost effective to upgrade your pneumatic system to an energy efficient system.

Being backed by Energy Star, EPA, and rebate programs, together, we can save energy, improve the environment, and reduce compressed air usage.  If you would like to discuss how EXAIR can work for you, you can contact an EXAIR Application Engineer to get the most out of that extra mile.

John Ball
Application Engineer

Email: johnball@exair.com
Twitter: @EXAIR_jb

More Efficient Compressed Air Use Could Lead To Energy Rebates

The use of compressed air can be found in almost any industry and is often referred to as a “fourth utility” next to water, gas and electric. The generation of compressed air accounts for approximately 1/3 of all energy costs in an industrial facility, in many cases, it’s the largest energy user in an industrial plant. With an average cost of $ 0.25 per every 1,000 SCF used, compressed air can be expensive to produce so it is very important to use this utility as efficiently as possible.

Utility companies recognize the benefit of using engineered products to reduce compressed air usage, like the ones manufactured by EXAIR, and offers rebate incentives for making a switch. Our local utility provider here in Cincinnati, Duke Energy, offers a $ 20 incentive for each replacement engineered nozzle.


Our Model # 1100SS 1/4″ FNPT and Model # 1101SS 1/4″ MNPT Super Air Nozzles

In their specification, the nozzle must meet a certain volumetric flow rate (SCFM) at 80 PSIG operating pressure for a given pipe size. For example, when looking at a 1/4″ nozzle, the flow rate must be less than or equal to 17 SCFM when operated at 80 PSIG. Our most popular nozzles for “general” blowoff applications would be our Model # 1100 (1/4″ FNPT) or our Model # 1101 (1/4″ MNPT) Super Air Nozzles. These nozzles require 14 SCFM @ 80 PSIG so this would be the ideal solution to reduce the air demand and take advantage of the rebate.

Here at EXAIR, much of our focus is to improve the overall efficiency of industrial compressed air operating processes and point of use compressed air operated products. If you’d like to contact one of our application engineers, we can help recommend the proper engineered solution to not only save on your compressed air usage but also assist with possible energy rebates available in your area.

Justin Nicholl
Application Engineer



No Such Thing As A Free…Light Bulb?

Last year, my friendly neighborhood electric company called me up and offered me a free energy audit of my house. It happened to be the day after I got my electric bill, and it had been a long, hot summer, and the bill was proving out my concerns over how much the air conditioning had been running lately. So, I made an appointment.

The auditor gave me some good advice and pointed out a few simple fixes – frankly, some basic home maintenance that I was “planning to get around to eventually.” Then, he surprised me, by going out to his vehicle and bringing in a box full of stuff to make those fixes – a couple rolls of weather-stripping, a “water miser” shower head, and a whole bunch of CFL light bulbs. And it was all free.

But that wasn’t all – while he still had my full attention (free stuff has that effect on me), we sat down and went over a list of incentives they offer to folks who replace older, less efficient equipment with new, high efficiency models – refrigerators, water heaters, and HVAC units were all on that list, as you can probably imagine.

Now, on the surface, it seems like it would negatively affect a company’s bottom line to pay you for taking steps to purchase less of their product, right? Turns out, they’re being incredibly long-sighted. See, as the population increases, so does the number of energy users. Power plants can only generate a finite amount of electricity; when they reach capacity, the only solution is to build a new one. And that costs a LOT of money – more than they can make up for by rate increases (which would be inevitable anyway.) Rather than do that, they would greatly prefer to squeeze every kilowatt they can out of their existing plants, and service every household they can, as efficiently as they can. Power companies across the country are offering similar programs, and if you like free stuff too, I encourage you to seek them out if they haven’t already sought you out.

Of course, they’re not just focusing on residential customers. Increased energy usage efficiency in their industrial customer base is key to the plan as well. If you use a bunch of electric motors, there might be incentives to upgrade to higher efficiency units, and/or install Variable Frequency Drives (if applicable.) Do you have a large shop area? Odds are, it takes a lot of candlepower to light up all that space, and a lot of BTU’s going one way or the other to heat it in the winter and cool it in the summer. Lighting and HVAC are popular incentive programs as well.

EXAIR has worked with several utility companies to provide basic information regarding the savings associated with the use of engineered compressed air products, and I’m preparing another presentation in this regard right now. If you use compressed air, you probably have a good idea of the cost associated. If not, the US Department of Energy has published “Improving Compressed Air System Performance: A Sourcebook For Industry,” which I highly recommend. Additionally, your own friendly neighborhood electric company may offer some assistance, in conjunction with an incentive program. Here is a national database for energy incentives in the U.S. http://www.dsireusa.org.

Whether your concern is for your home or your business electric bill, again, I encourage you to look in to any incentive programs your utility provider may offer. And if compressed air is a factor in your equation, I welcome the opportunity to help you optimize your usage.

Russ Bowman
Application Engineer
EXAIR Corporation
(513)671-3322 local
(800)923-9247 toll free
(513)671-3363 fax
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Blog: https://blog.exair.com/
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