EXAIR FAQs: A Hidden Nugget of Information

The pneumatic industry is huge. Almost every manufacturing plant around the world uses compressed air in one way or another. EXAIR has manufactured Intelligent Compressed Air Products since 1983, and in that time we have gathered much information. We sorted this data and placed it in our Knowledge Base section for all to see. Now, if you have a compressed air system in your plant, EXAIR probably has information about usage, optimization, and application details where we were able to solve or improve the settings with cost savings, efficiency, and safety. In this blog, I will cover one section of the Knowledge Base categories; FAQs.

FAQ Page

FAQs, or Frequently Asked Questions, is a library of inquiries that our customers have asked in the past. We compiled this collection that end-users, resellers, OEMs and distributors asked; and, we placed them in one area to be found quickly and easily. The FAQ library is located under Knowledge Base (reference photo above). We separated the FAQs by product groups to find more information like maximum temperatures, pressures, viscosities, etc. This in-depth assortment of information can help to swiftly answer some obscure questions that may be important for your application.

RDV How It Works

As an example, I recently received a call from a customer requesting information about the Reversible Drum Vac. This product is a two-way pump that uses compressed air to transfer liquid in and out of steel drums. They do not have any motors to wear or electricity to work; so, they are very reliably and long-lasting. This pneumatic pump works wonderful for transferring coolants. But this customer wanted to know if it can transfer hydraulic fluids; and if so, how fast. I was able to direct them to our FAQ library. We found that it can pump 10 gallons/minute or 38 liters/minute of hydraulic fluid. They also noticed that the Reversible Drum Vac can pump even more viscous fluids, like 15W40 motor oil. It opened their eyes on the capabilities of the Reversible Drum Vac for other applications in their facility.

Of course, Application Engineers at EXAIR are always available to answer questions about our products or about your applications. But if EXAIR is closed and you want to buy right away, the FAQ section could be a great place to find that “nugget” for a quick answer.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Photo: FAQ Magnifying Glass by loufre. Pixabay License – Free for commercial use

EXAIR Provides you with the Necessary Tools for Training

I recently participated in a spicy wing eating competition here in Cincinnati. A last-man-standing format where contestants were tasked with finishing a single wing in 30 seconds per round. As the rounds increased, so too did the heat level of the sauce the wing was tossed in. The GRAND PRIZE for the daring winner was quite a haul, a $50 gift card to a local wing joint. Why put yourself through this for the chance at winning a $50 gift card I was repeatedly asked. Who knows, maybe I’m crazy. But, anyone who knows me knows I love a good competition and I wasn’t going to go into this one unprepared. Training for the competition was going to be necessary if I wanted to stand a chance.

peach reaper queen of the wing
Peach Reaper Peppers – The Breakfast of Champions

Several weeks of putting myself through a hellacious bout of pain, misery, and indigestion by way of Ghost Peppers, Trinidad Scorpion Peppers, and Peach Reaper peppers from my garden, I felt like I was ready to go. I started off the morning of the competition with some Peach Reapers in my breakfast burrito (the hottest I had on hand). Through the sweat, tears, and pain (along with a few eye rolls from my wife) I felt as prepared as I could possibly be. Unfortunately, all of my training didn’t quite get me the win. But, a respectable 2nd place finish wasn’t a bad showing. I suppose I’ll have to step my game up for next year…

queen of the wing
Do note the usage of proper PPE during the competition…

At EXAIR, we’re committed to providing our customers with the tools necessary to train themselves, their customers, and their employees on the proper ways to use compressed air. From right here on the EXAIR Blog, our YouTube Channel, and the Knowledge Base on our website there’s a ton of valuable information out there for your use. Best of all? It’s Free!

Within our Knowledge Base, you’ll find case studies that highlight examples of applications where we’ve helped customers improve their processes, save money by reducing compressed air consumption, and help improve on worker safety. There’s a list of FAQs categorized by product line, a library of calculators to help estimate the savings you’ll experience, and a list of application examples.

In addition, we also have a library of previously recorded webinars that are free to view at your convenience. With topics such as “Intelligent Compressed Air Solutions for OSHA Compliance”, “Intelligent Solutions for Electrical Enclosure Cooling”, “Optimize Your Compressed Air System in 6 Simple Steps”, “Simple Steps for Big Savings”, and “Understanding Static Electricity” all of the tools are readily accessible to make sure you’re fully prepared and equipped to handle your compressed air system.

Don’t let these free resources go to waste and take the time to train yourself on the available solutions to Intelligent Compressed Air usage. I promise it’ll be a lot less painful than a steady diet of super hot chili peppers!

Don’t feel like we’re leaving you to figure everything out on your own. In addition to all of the resources available to you within the Knowledge Base, EXAIR has a team of highly-trained Application Engineers with experience in a wide variety of industries and processes. There’s a good chance one of us has dealt with the very same application and we’ll be happy to help point you in the right direction. Don’t wait, give us a call!

Tyler Daniel
Application Engineer
E_mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

 

Watch EXAIR Webinars On-Demand

That’s right, just like your local cable or satellite TV provider, EXAIR offers On-Demand content that can be streamed and used for training, education, help with cost justification, or improve awareness around compressed air costs and safety.

The best part about this content is that you don’t have to pay for it, simply register on our website (where your information is not shared) and go to the Webinars section of our Knowledge Base.  Then gain access to the library of five webinars that have all been broadcast around compressed air safety, efficiency, and optimization.

EXAIR.com – Webinars On-Deman

The current On-Demand offering is listed below:

Intelligent Compressed Air Solutions for OSHA Compliance
Intelligent Solutions for Electrical Enclosure Cooling
Optimize Your Compressed Air System in 6 Simple Steps
Simple Steps for Big Savings
Understanding Static Electricity

The most recent webinar we created is currently only On-Demand for registered attendees and will soon be added to the Knowledge Base library.  If you did not get to see it live, the content was extremely helpful for anyone that works within a facility that uses compressed air.  Use This Not That – 4 Common Ways To Save Compressed Air In Your Plant, keep an eye out for the release date in our On-Demand section.

If you would like to discuss any of the webinar topics further, please feel free to reach out to an Application Engineer.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

A Line Vac Air Operated Conveyor System Really IS Just That Simple. Seriously.

I’m a skeptic by nature. “If it sounds too good to be true, it probably is”, is engrained in my cerebral cortex as firmly as anything else. And I know I’m not the only one, if only because of the conversations I have with callers about our Line Vacs. Here are some of the questions we’ll get:

“What all do I need?” Here’s a basic system:

A Line Vac.
A length of hose to get from Point A to Point B.
A supply of compressed air.
Something to convey.

Click on the photo to see a great example of the simplicity of an EXAIR Line Vac Air Operated Conveyor system in this video.
Click here for a great video example of the simplicity of an EXAIR Line Vac Air Operated Conveyor system.

That’s it.  You might need something to hold the hose in place.  Or maybe a Mounting Bracket for the Line Vac to hold IT in place…if so, one comes in the Kit.  Which brings me to the next question…

“What ELSE do I need?”

This depends on what you’re conveying.  Anything in your compressed air supply to the Line Vac can get on (or in) the product passing through.  Our Kits include an Automatic Drain Filter Separator, which keeps the air clean & dry.  If you need to keep any trace of oil from your product, we’ve got Oil Removal Filters, which can couple right to the Kit’s Filter Separator.  Not only do they use a coalescing action to remove any trace of oil, they provide additional particulate filtration down to 0.03 microns.  THAT’S some clean, dry air right there.

“What’s the catch?”

By and large, the mission of the Application Engineering staff at EXAIR is to eliminate any “catches.”  We’ll discuss your application with you and make just as solid of a recommendation as we can with the data provided.  We’ll talk about:

The physical nature of your product.  If it can make a combustible mixture with air, we won’t specify a Line Vac.  If it’s particularly low density, we’ll discuss the Light Duty models.  If it’s abrasive or particularly high density, we’ll go to the Heavy Duty models.  If it’s corrosive, we’ve got Stainless Steel.

The environment it’ll be used in.  If it’s hot (or corrosive, like the product,) we’ve got Stainless Steel.  If it’s REALLY hot – up to 900F (482C) – we’ve got High Temperature units.

How you want to hook it up.  We’ve got Conveyance Hose for our standard Line Vacs…it’s reinforced PVC and is awesome for typical industrial/commercial uses.  If you want to use hose with specific properties (food grade, static resistant, high temperature, etc.,) these are all readily commercially available, and are quite commonly seen in successful Line Vac installations.  Our Threaded Line Vacs can be used with NPT pipe fittings & connections for more permanent setups.

Lastly, the “catch” is ours…not yours.  If, after a thorough discussion (mind you, I can talk about Line Vacs all day long…and sometimes I do,) there are still some variables or unanswered questions, we offer all catalog products with a 30 Day Unconditional Guarantee.  Try it out – if it doesn’t do what you want, we’ll arrange return for full credit; easy as that.  It’s the complete absence of “catch.”  Oh, and if you buy a Line Vac before October 31, 2016, you’ll get a free 2″ Flat Super Air Nozzle.

If you’ve got a Line Vac – or any Engineered Compressed Air Product – application you’d like to discuss,  give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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Celebrating The Chip Trapper

NFL Football season is officially under way, and my hometown team, the Cincinnati Bengals, are off to a solid start. With less than a minute left in the game on Sunday afternoon, an interception stopped the New York Jets’ final drive, and Who-Dey Nation began to celebrate the win. Some (not me…not as far as you know) may have even celebrated in accordance with a hallowed Bengals tradition:

While I won’t celebrate just ANYTHING (although I do indeed hold prompt service at the deli counter in high regard,) you might get me excited enough to do the Ickey Shuffle if you start talking about how much you like your Chip Trapper.  Just like a caller did this morning.

Now, I’m unabashedly proud of all of our products, so I’m not going to come right out and SAY that I have a favorite any more than I would publicly proclaim one of my children as my favorite.  Although, in all fairness, they’re teenage boys, so at any given time, one of them is quite likely edging out the other on The List.

But back to the Chip Trapper – this morning’s caller just wanted to order some more Filter Bags, but in the midst of our conversation, he started “writing the commercial” for the product:

*It’s extended the life of their coolant – regular removal of solids and particulate contamination means the coolant stays clean & effective.

*It ensures the reliability of the machine – clean coolant doesn’t clog the lines, which WILL wreck the part you’re machining, and probably the tooling too.

*It eliminates odors – OK; nobody ever brags about a “spring fresh” aroma in a machine shop, but bacteria-laden, rancid coolant is the WORST.  Nobody needs to be working around that.  And since that bacteria needs solid surfaces to grow on, filtered coolant is fresh coolant.

*It’s EASY (part 1) – it’ll pump 55 gallons of dirty coolant into the drum in about 90 seconds.  Turn the valve and reverse the direction of the Reversible Drum Vac, and it’ll pump freshly filtered coolant back into the sump just as quickly.

*It’s EASY (part 2) – the Filter Bag holds over 5 gallons (almost 3/4 of a cubic foot) of chips, and the system comes with two of them so you can use one while cleaning out the other.

EXAIR's new Chip Trapper
EXAIR’s Chip Trapper comes in 30, 55, or 110 Gallon Sizes, depending on your needs.

If you’ve got a machine shop and DON’T have a Chip Trapper (yet,) call me; let’s talk.  If you DO have a Chip Trapper and you like it as much as my caller today did, DEFINITELY give me a call.  I might even do the Ickey Shuffle with you.

Russ Bowman
Application Engineer
EXAIR Corporation
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Stop Trying To Squeeze More Out Of That Air Gun!

At EXAIR, we LOVE to talk about efficient use of compressed air. That’s why I was thrilled to get a call from an engineer that works for a non-profit firm that promotes energy efficiency to enable businesses in their area improve sustainability, improve the environment, and save money.

They were working with a local company to, among other things, optimize their use of compressed air and wanted to take advantage of our free Efficiency Lab service to get the “before” data on the current blow off devices.

Don't let this happen to your air gun...use an EXAIR Precision Safety Air Gun with a quiet, efficient Super Air Nozzle instead.
Don’t let this happen to your air gun…
Squeeze the trigger on a Model 1410SS Precision Safety Air Gun with Nano Super Air Nozzle instead!
Squeeze the trigger on a Model 1410SS Precision Safety Air Gun with Nano Super Air Nozzle instead!

As you can see, they were trying to “squeeze” a little more performance out by, literally, squeezing the tip down.  Thing is, it’s STILL loud and non-compliant with OSHA’s regulations about dead end pressure.  And as far as performance goes, this results in only a slight change in the air flow pattern, with a minimal reduction in compressed air consumption…they’ve changed the geometry of the discharge opening, but not the cross sectional area.  Our Efficiency Lab Test results provide the final answer:

cry for help lab

Efficiency. Saving money. Safety. Sustainability. “Going Green.”   If you’d like to talk about how EXAIR can help you with any…or all…of these things, give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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The Super Air Knife: It’s Super Easy To Install

One of the more commonly asked questions about one of our more commonly asked-about products is:

“How do you install a Super Air Knife?”

Well, I’m glad you (or, in this case, “they,”) asked! There are several options, and they’re all pretty simple:

The Universal Air Knife Mounting System – right out of the box, the 9060 Universal Air Knife Mounting System is ready to go. It gives you a complete range of motion, so changes to the angle, direction, and distance of the air flow to the target are quick and easy. Multiple systems provide secure support for longer Air Knife lengths.

The 9060 Universal Air Knife Mounting Systems are perfect for simple, fast installation and positioning.
The 9060 Universal Air Knife Mounting Systems are perfect for simple, fast installation and positioning.

The Air Knife Plumbing Kit – Air Knives 24″ and longer need to be supplied at multiple inlets.  A Plumbing Kit comes with everything you need to get that down to just one (lengths to 54″) or two (lengths to 108″) 1/2 NPT connections, saving you from hunting down the fittings and hose or tube, while ensuring you get sufficient air flow for optimum performance.

Plumbing Kits

The Super Air Knife Itself (part 1) – because the Air Knife cap & body are held together with a series of Stainless Steel cap screws, there’s a 1/4″-20 tapped hole, about 3/8″ deep, every 2″ along the bottom of the body. These are commonly used to install the Air Knife to an acceptable mount.

If you've got something to hold it to, mounting a Super Air Knife with 1/4"-20 fasteners is a snap!
If your equipment already has rails or a frame, mounting a Super Air Knife with 1/4″-20 fasteners is a snap!

The Super Air Knife Itself (part 2) – like I said above, when they get longer than 24″, an Air Knife needs to be supplied at both ends to ensure proper air flow across the entire length. There are MANY Super Air Knives installed over conveyor belts (a “textbook” application) that are simply supported by hard piping to both ends. The Air Knife is, essentially, as well supported as the piping.

Use the supply piping to adequately support longer lengths of Super Air Knives
Use the supply piping to adequately support longer lengths of Super Air Knives.

The Super Air Knife Itself (part 3) – I saved “part 3″ to talk about the 3” Super Air Knife specifically…see what I did there? These short, compact units can actually be supported and plumbed properly, using a Magnetic Base and a Stay Set Hose.

Install and reposition a 3" Super Air Knife using any steel surface with a Mag Base & Stay Set Hose.
Install and reposition a 3″ Super Air Knife using any steel surface with a Mag Base & Stay Set Hose.

If you’ve got an application for a Super Air Knife, we can help you get in installed, in a snap. Call me; let’s talk!

Russ Bowman
Application Engineer
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