Application Database: Compressed Air Use in the Automotive Industry

EXAIR uses many different methods to connect with our customers.  We have our website, social media, blogs, publications etc. We like to share solutions for some of the most common pneumatic problems in the industry.  EXAIR generated a large collection of application information where EXAIR products have already solved problems and improved processes.  We organized them by Application and by Industry.  In this blog, I will show you how to use our Application database; specifically, for the Automotive Industry.

Compressed Air Systems are considered to be a fourth utility within industries because they use a large amount of energy.  Whether an air compressor that uses fuel for portable units or that uses electricity, it is important to use this system as efficiently as possible.  This would also apply to the Automotive industry.  EXAIR has a library of different processes in which we already improved these areas safely and efficiently.  If you are part of the Automotive industry, it could benefit you to take a peek at the areas that we already improved, established OSHA safety, and saved money.

Here is how you can find this library.  First, you will have to sign into EXAIR.  Click here: Log In.  Once you fill in the proper information, you can then retrieve a great amount of resources about EXAIR products that we manufacture.   The Application database is under the Knowledge Base tab.  (Reference photo below).

At the Application Search Library, we have over one thousand applications that we reference.  In the left selection pane, we organized then in alphabetical order under two categories, Application and Industry.

Scroll down in the selection pane until you come to the sub-category: Industry.  Under this Sub-category, you will find three selections that are related to this blog: Automation, Automobile Recycling, and Automotive.  We have other applications as well that may relate to your specific processes if you scroll up and down the list like; Part Ejection and Machining.  You will find many product applications that have already improved processes and solved problems.

Why is this important?  If you are a plant manager or owner, the value of the Application Database can improve your current processes with pre-qualified results.  Within the Automotive industry, simple solutions can be found to address those “nagging” issues that you see every day.  For crisis situations and shutdowns, EXAIR categorized these applications in a way to reference quickly and easily.  And since EXAIR has a high volume of stocked items, we can get the parts to you very fast so you can quickly be on your way to a solution.

In today’s market, companies are always looking for ways to cut cost, increase productivity, and improve safety.  EXAIR can offer engineered products to do exactly that.  With the “been there and done that” solutions already described in the Application Database; you can have confidence in finding a way in solving pneumatic issues.  If you do not sign up at www.EXAIR.com and take advantage of these offerings, you will be missing out on a great tool to optimize your compressed air system.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

 

Glass Filled PEEK Super Air Knife w/ Brass Hardware & PTFE Shim? No Problem!

That’s right folks, we’ve gone and done it again.  When a customer calls for custom product because their environment calls for it or due to dimensional requirements, EXAIR has the ability and flexibility to meet those needs!

This time around it was a customer with specific material requirements due to their environment. I had a customer contact me recently that was using an aluminum Super Air Knife near a high voltage operation and was getting ground interference due to the aluminum air knife.  They asked if it was possible to make them a custom knife out of PEEK plastic.  After some light discussions about the form of the knife and what other materials are safe for their environment we settled on a 30% glass filled PEEK plastic for the knife, brass bolts and pipe plugs, with a PTFE shim installed.   The form factor of the knife would follow the same shape as our PVDF Super Air Knives that are available from stock.   The customer could not use PVDF due to high temperature and potential off-gassing in the process.

The results are shown below.

IMG_6590
EXAIR 6″ Super Air Knife in 30% Glass Filled PEEK Plastic w/ Brass Hardware and PTFE Shim
End View – 6″ Super Air Knife in 30% Glass Filled PEEK Plastic w/ Brass Hardware & PTFE Shim

Whether you are looking for a one off product that is tailor made to your application or want to have a simple feature like hardware material changed in a stock EXAIR product that you are incorporating into thousands of machines, we have the solution for you.

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF