316SS Sanitary Flange Air Operated Conveyors Pull Corn Meal Quality Samples

Agriculture, it’s a word that invokes a lot of imagery. From the vast rolling fields, to animals roaming, to a simple life of tending to the land. For some it is the perfect life of hard work and simple living. Agriculture can make one think of tractors, heavy equipment, silos, fencing, and much more. But there is one thing that does not typically come to mind, and that is compressed air. Even though compressed air is not commonly thought of being used in agriculture does not mean that it cannot be used. In fact, it can be very useful.

In one application a manufacturer of corn meal needed to take a sample of the product to test the moisture content and quality before it was loaded into a rail car. The lab tech use to have to go out to the silo to scoop up about a pint and transport it back to the lab to be tested. To eliminate the manual retrieval and delivery of the corn meal EXAIR recommended a model #163300-316 3″ St. St. Sanitary Flange Line Vac Kit and was sold to the customer. A system of 100ft of pipe was installed from the silo to the lab so that the test sample could be conveyed by the Line Vac directly to the lab to be tested. This simple fix improved the reliability of the sample and decreased the time it takes to grab a sample. Along with the added benefit that now the lab tech does not need to walk over and scoop the sample out of the container or off the ground.

EXAIR’s Family of Sanitary Flange Line Vacs

Line Vacs are a great product for conveying bulk material from point A to point B and excel with “bucket and ladder” type scenarios where personnel is manually loading or unloading batches of material or scrap. EXAIR’s Air Operated Conveyors have always been well suited for applications involving food as the internal components are smooth and can be cleaned out easily and sanitized. With a 316 Stainless Steel body the unit provides superior corrosion resistance and can withstand most caustic cleaners and oxidants. The flange style connection also makes it easy to hook up and remove for cleaning purposes.

Model 161200-316 – 316 Stainless Steel Sanitary Flange Line Vac

Sanitary Flange Line Vacs are all made from 316 Stainless Steel and come in four sizes: 1-1/2”, 2”, 2-1/2”, and 3”.

If you are interested in more applications, check out our application database on our Website. Or if you have any questions on our Line Vacs give us a call, we have a team of application engineers ready to answer your questions and recommend a solution for your applications.

Cody Biehle
Application Engineer
EXAIR Corporation
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Application Database: Compressed Air Use in the Automotive Industry

EXAIR uses many different methods to connect with our customers.  We have our website, social media, blogs, publications etc. We like to share solutions for some of the most common pneumatic problems in the industry.  EXAIR generated a large collection of application information where EXAIR products have already solved problems and improved processes.  We organized them by Application and by Industry.  In this blog, I will show you how to use our Application database; specifically, for the Automotive Industry.

Compressed Air Systems are considered to be a fourth utility within industries because they use a large amount of energy.  Whether an air compressor that uses fuel for portable units or that uses electricity, it is important to use this system as efficiently as possible.  This would also apply to the Automotive industry.  EXAIR has a library of different processes in which we already improved these areas safely and efficiently.  If you are part of the Automotive industry, it could benefit you to take a peek at the areas that we already improved, established OSHA safety, and saved money.

Here is how you can find this library.  First, you will have to sign into EXAIR.  Click here: Log In.  Once you fill in the proper information, you can then retrieve a great amount of resources about EXAIR products that we manufacture.   The Application database is under the Knowledge Base tab.  (Reference photo below).

At the Application Search Library, we have over one thousand applications that we reference.  In the left selection pane, we organized then in alphabetical order under two categories, Application and Industry.

Scroll down in the selection pane until you come to the sub-category: Industry.  Under this Sub-category, you will find three selections that are related to this blog: Automation, Automobile Recycling, and Automotive.  We have other applications as well that may relate to your specific processes if you scroll up and down the list like; Part Ejection and Machining.  You will find many product applications that have already improved processes and solved problems.

Why is this important?  If you are a plant manager or owner, the value of the Application Database can improve your current processes with pre-qualified results.  Within the Automotive industry, simple solutions can be found to address those “nagging” issues that you see every day.  For crisis situations and shutdowns, EXAIR categorized these applications in a way to reference quickly and easily.  And since EXAIR has a high volume of stocked items, we can get the parts to you very fast so you can quickly be on your way to a solution.

In today’s market, companies are always looking for ways to cut cost, increase productivity, and improve safety.  EXAIR can offer engineered products to do exactly that.  With the “been there and done that” solutions already described in the Application Database; you can have confidence in finding a way in solving pneumatic issues.  If you do not sign up at www.EXAIR.com and take advantage of these offerings, you will be missing out on a great tool to optimize your compressed air system.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

 

EXAIR Around the World

I would like to share a conversation with a company that I visited in Singapore.  They manufactured natural rubber material, and they were having issues with material sticking inside the oven.  In our conversation, they would have to stop the process in order to clean the area near the chopping blades where the rubber material would collect.  The system would have to be shut down for the entire day to clean the oven which lost profit and production yields.

I was familiar with this company because they are global.  I remembered that I helped their American counterpart with the exact same application.  I was able to make a quick recommendation for the same product; two model 110260SSPKI Stainless Steel Super Air Knives.  They purchased and installed the Super Air Knives to generate an air curtain to keep the rubber material from sticking to the wall and forcing it into the grinder below.  This helped them to save a lot of money for unscheduled shutdowns.  If the U.S.A. company was able to share this information, it would have been a great cost savings for the corporation as a whole.

Since the establishment of EXAIR in 1983, customer satisfaction has always been the cornerstone of our business model.   And with that business model, our business continues to grow each year.  Now EXAIR is recognized as a brand of excellence.  We shaped this culture by having great customer service and high-quality products that are safe, effective, and very efficient.  With thousands of products in stock, we are able to ship with over a 99.9% on-time delivery.  As a company, EXAIR offers free expert technical advice and share solutions to pneumatic issues through EXAIR Blogs, Videos, application library, and social media.

In today’s market, many companies are global and have plants and facilities throughout the world.  If details like cost savings, safety, increased productivity, problem solving, and energy efficiency would be shared; it would be very beneficial for everyone.  It can help to grow profits, protect employees, improve throughput and save energy which will help to protect the environment.  Since EXAIR is a leader in these areas with compressed air products, we can help you and your affiliates with pneumatic solutions.

EXAIR sells direct in the U.S.A and Canada, and we have over 50 distributors located throughout the rest of the world.  EXAIR has structured our world-wide presence by country in our International Map located on our website.  It is simple to use.  To find a distributor, click on this link, International.  Fill in your Name, Email, and Country.  We also ask if you would like to receive news about EXAIR products in the future.  You can select “Yes” or “No”.  If you would like to obtain information monthly from EXAIR about new products, special notices, or featured products, then click “Yes”.  And, if we do not have a distributor in your area, EXAIR has an International Department that can assist you directly.

Just like the customer above, if the U.S. manufacturer was able to share the information with their sister company in Singapore, it would have saved them a great deal of grief.  To be more effective and efficient as a global company, there should be communication between associates.  If you or your affiliates use compressed air to cool, dry, clean, convey, vacuum, or remove static electricity, EXAIR can improve your process.  And if you have locations outside of U.S. and Canada, we can still help you.  You can contact us directly or visit our International Map.  You may find someone near you that can speak your language and discuss the values that EXAIR represents.  You will be glad you did.

Welcome to EXAIR.
Bienvenido a EXAIR.
Bienvenue chez EXAIR.
Добро пожаловать на EXAIR.
Witamy w EXAIR.
欢迎来到EXAIR。
Willkommen bei EXAIR.
Tervetuloa EXAIR: iin.
EXAIRへようこそ。
Bem-vindo ao EXAIR.
EXAIR에 오신 것을 환영합니다.
مرحبًا بك في EXAIR.

John Ball
Application Engineer

Email: johnball@exair.com
Twitter: @EXAIR_jb

Compressed Air Use in the Food and Beverage Industry

On our Website we have a comprehensive database of applications we have worked on with our products. These are pretty easy to find, Johns Blog will walk you through the process on how to access these applications.  While John covered Compressed Air Use in the Construction Industry, I will be covering Compressed Air Use in Food and Beverage Industry.

Appdata2
Application Database

EXAIR products are very commonly used in the food and beverage industry, from blowing water off cans before labeling, to conveying food products to hoppers for processing.  See three examples from our application data base;

foodbev1
Super Air Knife in meat processing

foodbev2
EXAIR Line Vac used in almond packaging process

foodbev3
Super Air Knife clean excess flour off belt

Use our Application Assistance Worksheet to submit information about your application. When you submit this information, we will respond with our recommendation for the EXAIR product best suited for the application. Please complete the Application Assistance Worksheet and click submit or print the completed .pdf file and fax it to us at (513) 671-3363. For immediate help, call our Application Engineering Department at 1 800 903-9247.

Jordan Shouse
Application Engineer
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