Tag: application database

Application Database: Aerospace.

Published on by johnball2014Leave a comment

EXAIR uses many different methods to connect with our customers.  We have our website, social media, blogs, publications, etc.  We like to share solutions for some of the most common pneumatic problems in the industry.  EXAIR generated a large collection of application information where EXAIR products have solved problems and improved processes, and we placed them in a database.  We organized them by Application and by Industry.  In this blog, I will share an application within the Aerospace industry and how you can find it as well.

The aerospace industry needed help cleaning the wings on an airplane after washing.  The use of rags and squeegees was time-consuming and could scratch the surface of the wing.  They were looking for a non-contact way to clean the surface quickly and efficiently.  They contacted EXAIR, as we are the leaders in this industry.  To reach across the surface, I recommended the model 110272PKI 72” Aluminum Super Air Knife Kit with a Plumbing Kit installed.  The plumbing kit makes it easy to properly install compressed air to this long air knife.  The kit adds a filter, regulator, and a shim set to help control the force of the Super Air Knife to optimize blow-off.  This company was able to mount this to a rodless cylinder to move the Super Air Knife along the entire length of the wing.  Drying and cleaning the surface without touching the exterior, making it a great way to get the wings to the next step in the process.   

EXAIR offers many solutions for many types of industries by reducing costs and improving processes.  EXAIR has these solutions in a library on our website.  If you are part of the Aerospace industry, it can be beneficial for you.  It is a “been there, done that” solution that you can take advantage of. 

Here is how you can find this library.  First, you will have to sign in to the EXAIR website.  Click HERE to log in.  Once you fill in the proper information, you can then retrieve a great number of resources about the EXAIR products that we manufacture.   The Application database is located under the Resources drop-down tab (reference photo below) and at Applications.  

At the Application Search Library, we have over one thousand applications that we reference.  In the left selection pane, we organized them under two categories: Application and Industry.  

Scroll down in the Industry selection pane until you come to the sub-category: Aerospace.  If you do not find it, you can select the Expand button to open up more categories.  We have other applications as well that may relate to your specific process if you scroll up and down the list, like Automotive and Aviation, as examples.   

Why is this important?  If you are a plant manager or owner, the value of the Application Database can help your current processes with pre-qualified results.  Within the Aerospace industry, simple solutions can be found to address those “nagging” issues that you see every day.  For crisis situations and shutdowns, EXAIR categorized these applications in a way to reference them quickly and easily.  And since EXAIR carries a high volume of stocked items, we can get the parts to you very quickly.  

In today’s market, companies are always looking for ways to cut costs, increase productivity, and improve safety.  EXAIR can offer engineered products to do exactly that.  With the “been there and done that” solutions already described in the Application Database, you can have confidence in finding a way to solve pneumatic issues.  I created another blog about Agriculture to show the variations that we can offer. If you do not sign up at http://www.EXAIR.com and take advantage of these offerings, you will be missing out on a great tool to optimize your compressed air system.  And for the customer above, they were able to meet their requirements as well as the deadline that they had.  If you cannot find a solution, an Application Engineer at EXAIR is available to help you. 

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Application Assistance & Application Database

Published on by Jordan T ShouseLeave a comment

EXAIR Products are used in countless applications across all facets of industry, we have been working to compile some in an easy to read Application Database on EXAIR.com!

Why do we have this database? Well that is simple, we are talking to people every day about applications and how our products can be the solution! Why not log those successful applications in an easy-to-access location for all to see! Also, to make it even more convenient we catalog them by industry and application goal!

Here is how you can find this library.  First, you will have to sign in to EXAIR.  Click here: Log In.  Once you fill in the proper information, you can then retrieve a great amount of resources about EXAIR products that we manufacture.   The Application database is under the Resources tab also known as the Knowledge base.  (Reference photo below).

At the Application Search Library, we have over one thousand applications that we reference.  In the left selection pane, we organized then in alphabetical order under two categories, Application and Industry.

Scroll down in the selection pane until you come to the sub-category: Industry.  Under this Sub-category, you will find three selections that are related to this blog: Automation, Automobile Recycling, and Automotive.  We have other applications as well that may relate to your specific processes if you scroll up and down the list like; Part Ejection and Machining.  You will find many product applications that have already improved processes and solved problems.

If you can’t find an application in this library that matches yours reach out via our Application assistance form! This will be sent directly to the Application Engineering team, we strive to then reach out ASAP to get more information or recommend product! (Reference photos below).

How to find the Application Assistance Form
Application Assistance Form

In today’s market, companies are always looking for ways to cut cost, increase productivity, and improve safety.  EXAIR can offer engineered products to do exactly that.  With the “been there and done that” solutions already described in the Application Database; you can have confidence in finding a way in solving pneumatic issues.  If you do not sign up at www.EXAIR.com and take advantage of these offerings, you will be missing out on a great tool to optimize your compressed air system.

Jordan Shouse
Application Engineer
Send me an email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_JS

Application Database: Agriculture.

Published on by johnball2014Leave a comment

EXAIR uses many different methods to connect with our customers.  We have our website, social media, blogs, publications etc.  We like to share solutions for some of the most common pneumatic problems in the industry.  EXAIR generated a large collection of application information where EXAIR products have solved problems and improved processes, and we placed them in a database.  We organized them by Application and by Industry.  In this blog, I will show you how to use our application database; specifically for agriculture.

The agricultural industry is an essential business for people around the world.  So, it is very important to reduce costs and improve processes.  EXAIR has engineered products that can help in these areas.  This can include spraying fungicide, conveying products, blowing compressed air, and monitoring pneumatic systems.  Compressed Air Systems are considered to be a fourth utility within industries because they use a large amount of energy.  Whether an air compressor uses electricity or fuel for portable units, it is important to use this system as efficiently as possible.  EXAIR has a library of different processes in which we already have improved in these areas safely and efficiently.  If you are part of the Agricultural industry, it can be beneficial for you to find the areas that we already improved.  It is a “been there, done that” solution that you can take an advantage of using. 

Here is how you can find this library.  First, you will have to sign into the EXAIR website.  Click HERE to log in.  Once you fill in the proper information, you can then retrieve a great number of resources about EXAIR products that we manufacture.   The Application database is located under the Resources drop-down tab (Reference photo below) and at Applications.

At the Application Search Library, we have over one thousand applications that we reference.  In the left selection pane, we organized them in alphabetical order under two categories, Application and Industry.

Scroll down in the Industry selection pane until you come to the sub-category: Agriculture.  If you do not find it, you can select the Expand button to open up more industries.  We have other applications as well that may relate to your specific process if you scroll up and down the list, like Food and Beverage as examples. 

Why is this important?  If you are a plant manager or owner, the value of the Application Database can help your current processes with pre-qualified results.  Within the Agriculture industry, simple solutions can be found to address those “nagging” issues that you see every day.  For crisis situations and shutdowns, EXAIR categorized these applications in a way to reference quickly and easily.  And since EXAIR has a high volume of stocked items, we can get the parts to you very fast so you can quickly be on your way to a solution.

In today’s market, companies are always looking for ways to cut cost, increase productivity, and improve safety.  EXAIR can offer engineered products to do exactly that.  With the “been there and done that” solutions already described in the Application Database; you can have confidence in finding a way in solving pneumatic issues.  If you do not sign up at http://www.EXAIR.com and take advantage of these offerings, you will be missing out on a great tool to optimize your compressed air system.  And if you did not find a solution inside our Application database, an Application Engineer at EXAIR is available. 

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Stories From The Field: Automotive Plant Tour

Published on by Brian FarnoLeave a comment

Throughout my years I have been in many manufacturing facilities. Oddly enough, I have seen nearly every part of a passenger car manufactured and then fully assembled. The amount of compressed air applications in automotive supplier and manufacturing facilities are tremendous. Here are some stories from just a few we have encountered over the years, and all of them can be found in our Application Database.

Air Wipe – How it works
  1. A component manufacturer, specifically a steering and transmission component manufacturer was having issues with machined parts coming out of a CNC machine with too much oil based cutting fluid on them and not passing inspection process because the oil would throw off the automated measuring system. The part was a splined shaft that the high surface tension oil stayed in the splines. The part was removed from the machine via robotic loader and set onto a fixture. The path to the fixture was outfitted with a Super Air Wipe so the robotic loader could move the part into and out of the air wipes’s airflow and remove the oil. The converging airflow of the Super Air Wipe was ideal to keep the peaks and valleys of the shaft clean of oil and they were able to direct oil back into the cutting machine so no separate collection system was needed.
Robotic Welder fitted with EXAIR Super Air Wipe

2. A seat bracket manufacturer had issues protecting the lenses on their vision systems from welding spatter. They were again able to reduce the replacement / repair downtime by installing a 9″ Super Air Wipe in front of the robotic mounted lens and keep the spatter / fumes from ever making it to the lens, resulting in expanded run times between repair / downtime.

Cooling with Air Amplifiers

3. A forging company manufacturing the pistons was having issues reducing the temperature of the pistons as they were assembled to the connecting rods. The solution for them was to install a series of Super Air Amplifiers over the fixtured, indexing line and at each dwell station a Super Air Amplifier would activate and cool down the assembly by moving large volumes of ambient air mixed with small amounts of compressed air onto the surfaces.

4. An automotive manufacturer had issues with stamping shavings and welding debris staying on the surface of parts and fixtures resulting in rework and defective parts. Implementing a series of Super Air Nozzles, and Super Air Knives resulted in debris removal that saved tooling rework as well as production reject parts.

5. Another automotive / recreational vehicle manufacturer needed help with their torture test machine for suspension components. They were utilizing fans to try and keep shock sensors cool and replicate air movement. electric fans were not able to provide a focused airflow and so enter the Super Air Amplifiers. These have also been utilized on engine torture test machines.

1 – Chevrolet Corvette C7 2014 – LT1 Engine Testing on Dyno

These are just a select few of the actual applications that I have actually help with over the course of the years. As a whole, we have helped endless number of automotive industry applications. It doesn’t matter if you are in the automotive industry or just a garage tinkerer, contact and Application Engineer and let us help you with your point of use compressed air application today.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

1 – Autoblog_gr; Chevrolet Corvette C7 2014 – LT1 Engine Testing on Dyno – retrieved from https://www.youtube.com/watch?v=N3h8imnOPwU on 8/31/2022