More And More Award Winning Products From EXAIR

As you might expect, a LOT of things have changed at EXAIR Corporation since 1983. Most of our current senior management had yet to graduate high school, and a fair number of current employees had yet to BE BORN. According to our computer system (another BIG change since 1983), our first ten customers were here in southwest Ohio (#11 was in Michigan), and now, we sell direct across the US & Canada, and our worldwide distributor network offers representation on six continents. One thing that hasn’t changed, though, is our founder’s vision of manufacturing quiet, safe, & efficient compressed air products for process improvement in just about any industry that uses compressed air. And THAT, dear reader, continues to gain high profile attention. The photo above shows the seven awards that our products have recently won, which were announced in 2021 or early 2022. Here’s a rundown:

Plant Engineering 2020 Product of the Year (Fluid Handling) GOLD AWARD:
1/2 NPT No Drip External Mix Air Atomizing Spray Nozzles

No Drip External Mix Atomizing Spray Nozzles

The 1/2 NPT models are the latest addition to our newest product line. The External Mix version offers the highest liquid flow rate, and largest pattern coverage. Among the applications where they’ve excelled so far are:

  • Snack food provider – applying flavoring to bulk snack materials.
  • Commercial bakery – spraying cooking oil onto pans used in a conveyor oven.
  • Sporting goods manufacturer – applying adhesive to the tops of skateboard decks to glue the grip tape on.

Plant Engineering 2020 Product of the Year (Material Handling Systems) GOLD AWARD:
2-1/2 NPT 303SS Threaded Line Vac

EXAIR's Threaded Line Vac Family
EXAIR Threaded Line Vac + Your Pipe + Compressed Air = Instant Conveyor System

For bulk material conveyance, it really doesn’t get any simpler than EXAIR Air Operated Conveyors. Stainless Steel models are especially popular when the environment – or the product – is corrosive, or hot…they’re good to 400F (204C), and can even be modified with High Temperature components for exposure up to 900F (482C). The Threaded versions have been successfully used to:

  • Recycle sprinkles applied to wafers into a return hopper in a candy production facility.
  • Replacing an auger conveyor to allow for homogenous mixing of grains & supplements in feed stock at an agricultural mill.
  • Providing a low cost solution to convey product into a hopper at a grain processing plant.

Plant Engineering 2020 Product of the Year (Maintenance Tools & Equipment) SILVER AWARD
Occupational Health & Safety 2021 New Product of the Year (Industrial Hygiene-Dust Control) WINNER
Occupational Health & Safety 2021 New Product of the Year (Health & Safety/Cleanup) PLATINUM

EasySwitch® Wet-Dry Vac

Like our Spray Nozzles product line, our Industrial Housekeeping Products line has also grown considerably over the years. The Deep Hole Vac-u-Gun and Heavy Duty HEPA Vac were real game changers when they came along, and the EasySwitch® Wet-Dry Vac Systems are likewise making an impact. Switching from wet to dry operation is, as advertised in the name itself, INCREDIBLY easy. Among our satisfied customers are:

Occupational Health & Safety 2021 New Product of the Year (Lab Safety) WINNER
Intellistat® Ion Air Gun™

The newest innovation in a long line of EXAIR static elimination solutions, the Model 8500 Intellistat® Ion Air Gun is made for laboratories, clean rooms, medical & electronic applications, and carries an ISO 14644-1 Class 5 rating for clean room use. Because of their rapid decay rates and lightweight construction, they’re used in a diverse range of applications and areas, including:

  • A supplier of fiberoptic parts uses an Intellistat® to remove dust and static charge from product prior to packaging.
  • A medical device manufacturer has one in a Class 7 clean room for silicone parts cleanliness.
  • A nutritional supplements maker uses their Intellistat® to remove static charge & powder residue from the tops of plastic bags before sealing them. The excess/residual powder causes them not to seal correctly.

Machine Design 2021 Big Idea! (Electrical Components) BRONZE AWARD
Gen4® Static Eliminator Power Supply

All EXAIR Gen4 Static Eliminators use one of two Power Supplies – your choice of the 2-port Model 7960, or the 4-port Model 7961.

EXAIR Static Eliminators produce ionized air via a Corona discharge, which requires high voltage, low current electricity. The Gen4® Static Eliminator Products feature armored & shielded cables with an internal ground, for safety and reliability. The ground path is completed through the cable and the Power Supply port, eliminating the need for an external ground connection. Faults in external ground connections result in the majority of the problems with those devices, so the internal ground is a “Big Idea!” indeed. The Gen4® Static Eliminator Power Supplies are switchable for 115VAC or 230VAC voltages, and are offered in 2, or 4 outlet designs, which can power any 2, or 4 EXAIR Static Eliminator Products. Like most EXAIR Intelligent Compressed Air Products, they’re used for a wide range of applications, in a wide range of industries:

If you’d like to find out more about these, or any of our other engineered compressed air products (we’re pretty proud of them all), give me a call. I can talk about them all day long…and sometimes I do!

Russ Bowman, CCASS

Application Engineer
EXAIR Corporation
Visit us on the Web
Follow me on Twitter
Like us on Facebook

Industrial Housekeeping Overview: Vacuum for Dry Materials

EXAIR has vacuums for wet dry and wet/dry combinations. Shop floors and manufacturing areas can be extremely dirty places with build up from machining, trash, those random spare bolts that are laying around that nobody knows where they belong or came from. An electric vac is a common choice for these kinds of issues, but they tend to burn out their motors as all electric motors will eventually do. Well, there is a solution to this issue and that is a compressed air powered vacuums system. Compressed air powered dry vacs bring the same power as your standard electric vac with one added bonus, they don’t wear out! As long as you supply clean dry air to the vacuum generator that powers the system the unit will run indefinitely. The main question is which system do I get? Well, here is a little overview of the different dry vacs that we have to offer here at EXAIR.

EXAIR’s family of Chip Vac Systems

Our Chip Vac system is the perfect choice for anyone trying to replace their basic industrial shop vac. The system can handle both dry and damp material and is perfect for cleaning out chips from your CNC machine and milling operation. The Chip Vac comes in the standard 55gal drum but also a 5gal, 30gal, and 110gal variant. The 30gal through the 110gal units come in the following kits that allow you to pick what exactly you need to get the job done:

  • Chip Vac System: Chip Vac, lever lock drum lid (for desired drum size), shutoff valve, filter bag, 10’ flexible vacuum hose, chip wand, 2 extension wands, crevice brush, and skimmer/floor tool.
  • Deluxe Chip Vac System: Chip Vac System: Drum Dolly, tool holder, Chip Vac, lever lock drum lid (for desired drum size), shutoff valve, filter bag, 10’ flexible vacuum hose, chip wand, 2 extension wands, crevice brush, and skimmer/floor too.
  • Premium Chip Vac System: Drum (for desired drum size), 20’ of air hose, Drum Dolly, tool holder, Chip Vac, lever lock drum lid (for desired drum size), shutoff valve, filter bag, 10’ static resistant vacuum hose, chip wand, Heavy Duty Aluminum Tools, crevice brush, and skimmer/floor tool.
EXAIR’s Heavy Duty Dry Vacs turn ordinary drums into high powered, rugged industrial vacuum systems.

If you are working with a heavier or abrasive material or need a stronger vacuum pull in general then Heavy Duty Dry Vac is the way to go. This system is exactly the same as the Chip Vac except when trade out the Chip Vac vacuum generator for the Heavy Duty unit which provides more air flow and is made out of a hardened alloy providing superior performance and abrasion resistance. Due to this all kits come with 10’ of static resistant vacuum hose and the Aluminum tools. Also, the Heavy Duty Dry Vac does not come in the 5gal variant like the Chip Vac system. The Heavy Duty Dry Vac comes in the following kits:

  • Heavy Duty Vac System: Heavy Duty Dry Vac, lever lock drum lid (for desired drum size), shutoff valve, 10’ static resistant hose, hose hanger, 1/2” quick connect fittings, 20’ air hose with swivel fitting, pressure gauge, and aluminum chip wand.
  • Deluxe Heavy Duty Vac System: Drum Dolly, Heavy Duty Aluminum Tools, Heavy Duty Dry Vac, lever lock drum lid (for desired drum size), shutoff valve, 10’ static resistant hose, hose hanger, 1/2” quick connect fittings, 20’ air hose with swivel fitting, pressure gauge, and aluminum chip wand.
  • Premium Heavy Duty Vac System: Drum (for desired drum size), Drum Dolly, Heavy Duty Aluminum Tools, Heavy Duty Dry Vac, lever lock drum lid (for desired drum size), shutoff valve, 10’ static resistant hose, hose hanger, 1/2” quick connect fittings, 20’ air hose with swivel fitting, pressure gauge, and aluminum chip wand.
EXAIR’s Heavy Duty HEPA Vac in use

For your dustier applications or applications that require the air to be filtered we offer the Heavy Duty HEPA Vac system, which uses the same vacuum generator as the Heavy Duty Dry Vac but provides a higher level of filtration. The HEPA rated filter meets the requirements of 99.97% filtration at the 0.3-micron level. Although this system is designed for dustier applications, the unit itself does not carry any third-party rating for explosion proof. Like the Heavy Duty Dry Vac system the Heavy Duty HEPA Vac only comes in the 55gal base unit and the 30gal and 110gal variants. The Heavy Duty HEPA Vac comes in three different kits that are as follows:

  • Heavy Duty HEPA Vac System: Heavy Duty Dry Vac, lever lock drum lid (for desired drum size), shutoff valve, pre-filter, HEPA filter, 10’ static resistant hose, hose hanger, 1/2” quick connect fittings, 20’ air hose with swivel fitting, pressure gauge, and aluminum chip wand.
  • Deluxe Heavy Duty HEPA Vac System: Drum Dolly, Heavy Duty Aluminum Tools, Heavy Duty Dry Vac, lever lock drum lid (for desired drum size), shutoff valve, pre-filter, HEPA filter, 10’ static resistant hose, hose hanger, 1/2” quick connect fittings, 20’ air hose with swivel fitting, pressure gauge, and aluminum chip wand.
  • Premium Heavy Duty HEPA Vac System: Drum (for desired drum size), Drum Dolly, Heavy Duty Aluminum Tools, Heavy Duty Dry Vac, lever lock drum lid (for desired drum size), shutoff valve, pre-filter, HEPA filter, 10’ static resistant hose, hose hanger, 1/2” quick connect fittings, 20’ air hose with swivel fitting, pressure gauge, and aluminum chip wand.

If you order one of these system from now until May 31, 2021 then take full advantage of our promo which adds a free Vac-U-Gun to the purchase. Now who doesn’t like free stuff? See the link in the image below to see our promotion page.

Link to our promo

If you have any questions about compressed air systems or want more information on any of EXAIR’s products, give us a call, we have a team of Application Engineers ready to answer your questions and recommend a solution for your applications.

Cody Biehle
Application Engineer
EXAIR Corporation
Visit us on the Web
Follow me on Twitter
Like us on Facebook

EXAIR Pneumatic Liquid Vacuums

EXAIR‘s line of Industrial Housekeeping Products consist of liquid and dry vacuums that utilize compressed air to operate. They do not have electric motors which most ‘all purpose’ vacuums rely on.  In industrial settings with harsh conditions and rugged use, EXAIR’s Industrial Housekeeping Products are ideally suited for the everyday wear and tear. 

Reversible Drum Vac with spill recovery kit!
EXAIR liquid type vacuums, like the Reversible Drum Vac, the High Lift Reversible Drum Vac, and the Chip Trappers are reliable, versatile and easy to use. Installing onto an any closed head, 30, 55, or 110 gallon drum creates a high powered vacuum.  It can fill a 55 gallon drum in less than 2 minutes.  Then, with the turn of a knob, the the same pump quickly empties the drum. Useful for refilling coolant sumps, vacuuming floor spills, or transferring contaminated liquids to filtration tanks in minutes.  Flow rate can be controlled with the knob. 
EXAIR Reversible Drum Vacs
The Chip Trapper has an internal filtration system to separate the chips from the coolant, allowing for disposal of the solids, and for pumping of the clean coolant back into the sump.
EXAIR Chip Trapper
When you look at the vacuums, you’ll notice there is not an electrical cord.  Because the EXAIR Industrial Housekeeping Products utilize compressed air for operation, they do not have the same issues with wear, breakdown and failures as electrical type vacuums. There are no moving parts in the vacuum units to wear out or break.  They are maintenance free, just supply clean, dry air, and they will operate for a long time. For the the liquid type systems, there is a built in pressure/vacuum relief device and auto safety shut-off to prevent overfilling.

There are no motors and bearings to wear out and no impellers to clog.  The Chip Vac is 50% quieter than a comparable electric vacuum.  Safety is a top priority, and the use of the unit on wet floors and spills is not an issue when electricity is not involved.

If you would like to talk about Industrial Housekeeping products or any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Jordan Shouse
Application Engineer

Send me an email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_JS

EXAIR Industrial Dry Vacuums, A Solution For Every Application!

It seems we have broken out of this deep freeze here in Cincinnati and spring has taken hold. Spring cleaning is also taking hold. That means it’s time to start looking for ways to make that chore as easy and hassle-free as possible! If you’re like me and enjoy spring cleaning the EXAIR dry vac products are right for you!

EXAIR has three dry vacuum systems, and they each have a application that fits their performance and abilities.

The first is our Chip Vac System

cvfam
EXAIR’s Chip Vac Family

The Chip Vac is designed specifically for vacuuming chips. It creates a powerful direct flow that is ideal for metal, wood, and plastic chips.  Because it has a filter bag, in can also handle the occasional dusty material, and keep the surrounding air clean.

4 R UMAX PL-II V1.4 [3]
The Chip Vac is ideal for vacuuming metal, wood or plastic chips
If the operation machines different materials, the lid can be removed from one drum and moved to another, to keep the materials separate for easy recycling.

The 30, 55 & 110 Gallon Chip Vac’s consume 40 SCFM @ 80 PSI while the 5 Gallon size consumes 33 SCFM @ 80 psig.  All 4 models are rated at a super quiet 77 dBA!

The second is our Heavy Duty Dry Vac

HDDV
EXAIR Heavy Duty Dry Vac Family

The Heavy Duty Dry Vac was engineered to vacuum more dry material in less time with less wear. The hardened alloy construction resists premature wear and the increased power makes difficult jobs and harsh environments more easily handled.

110hddvpr_559x447
The 110 Gallon  Heavy Duty Dry Vac provides maximum capacity for spill clean up

The Heavy Duty Dry Vac is ideal for abrasive materials such as steel shot, garnet, metal chips and sand, and is also useful for general purpose applications such as vacuuming floors, machines, work stations and machinery/equipment.

Like the Chip Vac, the Heavy Duty Dry Vac drum lid fits any open top drum, and can be moved from one drum to another facilitating recycling efforts.

The 30, 55 & 110 Gallon Heavy Duty Dry Vac’s consume 68 SCFM @ 80 PSI and have a sound level of 82 dBA.

Below shows the powerful performance of the Heavy Duty Dry Vac vs the Standard Chip Vac when considering large, heavy material and the increased performance you could expect.

capture.jpg
Vacuuming Rate Comparison, for Chip Vac and Heavy Duty Dry Vac

Last but not least is our Heavy Duty HEPA Vac

Heavy Duty HEPA Vac Family
Heavy Duty HEPA Vac Family

The HEPA Vac (High Efficiency Particulate Air) has the added benefit of the HEPA quality filter system.  Filtration per IEST-RP-CC-007 to 99.97% minimum filtration at the 0.3 micron level ensures performance meets the needed criteria. Like the Chip Vac and the Heavy Duty Dry Vac it will attach to ordinary open top drums as well.

hepafam_collection
Heavy Duty HEPA Vac

The 30, 55 & 110 Gallon Heavy Duty HEPA Vac’s consume 68 SCFM @ 80 PSI and have a sound level of 82 dBA.

Vac-u-Gun

For a limited time, order an EXAIR Industrial Vacuum, and we will include a complimentary Vac-u-Gun (valued at $112)!Offer ends April 30, 2019.

To discuss your application and for help deciding which dry vac would work best, feel free to contact EXAIR and one our Application Engineers can help you determine the best solution.

Jordan Shouse
Application Engineer
Send me an email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_JS