More And More Award Winning Products From EXAIR

As you might expect, a LOT of things have changed at EXAIR Corporation since 1983. Most of our current senior management had yet to graduate high school, and a fair number of current employees had yet to BE BORN. According to our computer system (another BIG change since 1983), our first ten customers were here in southwest Ohio (#11 was in Michigan), and now, we sell direct across the US & Canada, and our worldwide distributor network offers representation on six continents. One thing that hasn’t changed, though, is our founder’s vision of manufacturing quiet, safe, & efficient compressed air products for process improvement in just about any industry that uses compressed air. And THAT, dear reader, continues to gain high profile attention. The photo above shows the seven awards that our products have recently won, which were announced in 2021 or early 2022. Here’s a rundown:

Plant Engineering 2020 Product of the Year (Fluid Handling) GOLD AWARD:
1/2 NPT No Drip External Mix Air Atomizing Spray Nozzles

No Drip External Mix Atomizing Spray Nozzles

The 1/2 NPT models are the latest addition to our newest product line. The External Mix version offers the highest liquid flow rate, and largest pattern coverage. Among the applications where they’ve excelled so far are:

  • Snack food provider – applying flavoring to bulk snack materials.
  • Commercial bakery – spraying cooking oil onto pans used in a conveyor oven.
  • Sporting goods manufacturer – applying adhesive to the tops of skateboard decks to glue the grip tape on.

Plant Engineering 2020 Product of the Year (Material Handling Systems) GOLD AWARD:
2-1/2 NPT 303SS Threaded Line Vac

EXAIR's Threaded Line Vac Family
EXAIR Threaded Line Vac + Your Pipe + Compressed Air = Instant Conveyor System

For bulk material conveyance, it really doesn’t get any simpler than EXAIR Air Operated Conveyors. Stainless Steel models are especially popular when the environment – or the product – is corrosive, or hot…they’re good to 400F (204C), and can even be modified with High Temperature components for exposure up to 900F (482C). The Threaded versions have been successfully used to:

  • Recycle sprinkles applied to wafers into a return hopper in a candy production facility.
  • Replacing an auger conveyor to allow for homogenous mixing of grains & supplements in feed stock at an agricultural mill.
  • Providing a low cost solution to convey product into a hopper at a grain processing plant.

Plant Engineering 2020 Product of the Year (Maintenance Tools & Equipment) SILVER AWARD
Occupational Health & Safety 2021 New Product of the Year (Industrial Hygiene-Dust Control) WINNER
Occupational Health & Safety 2021 New Product of the Year (Health & Safety/Cleanup) PLATINUM

EasySwitch® Wet-Dry Vac

Like our Spray Nozzles product line, our Industrial Housekeeping Products line has also grown considerably over the years. The Deep Hole Vac-u-Gun and Heavy Duty HEPA Vac were real game changers when they came along, and the EasySwitch® Wet-Dry Vac Systems are likewise making an impact. Switching from wet to dry operation is, as advertised in the name itself, INCREDIBLY easy. Among our satisfied customers are:

Occupational Health & Safety 2021 New Product of the Year (Lab Safety) WINNER
Intellistat® Ion Air Gun™

The newest innovation in a long line of EXAIR static elimination solutions, the Model 8500 Intellistat® Ion Air Gun is made for laboratories, clean rooms, medical & electronic applications, and carries an ISO 14644-1 Class 5 rating for clean room use. Because of their rapid decay rates and lightweight construction, they’re used in a diverse range of applications and areas, including:

  • A supplier of fiberoptic parts uses an Intellistat® to remove dust and static charge from product prior to packaging.
  • A medical device manufacturer has one in a Class 7 clean room for silicone parts cleanliness.
  • A nutritional supplements maker uses their Intellistat® to remove static charge & powder residue from the tops of plastic bags before sealing them. The excess/residual powder causes them not to seal correctly.

Machine Design 2021 Big Idea! (Electrical Components) BRONZE AWARD
Gen4® Static Eliminator Power Supply

All EXAIR Gen4 Static Eliminators use one of two Power Supplies – your choice of the 2-port Model 7960, or the 4-port Model 7961.

EXAIR Static Eliminators produce ionized air via a Corona discharge, which requires high voltage, low current electricity. The Gen4® Static Eliminator Products feature armored & shielded cables with an internal ground, for safety and reliability. The ground path is completed through the cable and the Power Supply port, eliminating the need for an external ground connection. Faults in external ground connections result in the majority of the problems with those devices, so the internal ground is a “Big Idea!” indeed. The Gen4® Static Eliminator Power Supplies are switchable for 115VAC or 230VAC voltages, and are offered in 2, or 4 outlet designs, which can power any 2, or 4 EXAIR Static Eliminator Products. Like most EXAIR Intelligent Compressed Air Products, they’re used for a wide range of applications, in a wide range of industries:

If you’d like to find out more about these, or any of our other engineered compressed air products (we’re pretty proud of them all), give me a call. I can talk about them all day long…and sometimes I do!

Russ Bowman, CCASS

Application Engineer
EXAIR Corporation
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Two Specialized Air Guns for Static Removal

EXAIR manufactures a range of Static Eliminator products that are all efficient, effective, and easy to use…none more so than the Gen4 Ion Air Gun. Consider:

  • It’s “plug and play,” all the way.  Connect the cable to the Power Supply, and hook it up to your compressed air system, and you’re ready to go.
  • It’s efficient and quiet.  The high velocity jet entrains an enormous amount of air from the surrounding environment, where it’s ionized and ready to eliminate static charge quickly and effectively.
  • Instant static dissipation, at your fingertips (literally) – squeeze the trigger to blow ionized air, anywhere you want (well, within the reach of the 10 foot cable, anyway.)
  • This is our rugged, industrial use model which can be seen in assembly, packaging, painting/coating and plastics processes.
Model 8493 Gen4 Ion Air Gun Kit comes with everything you need, right out of the box. Just add compressed air.

Again, the Gen4 Ion Air Gun is just one of our Static Eliminator products.  Another handheld Static eliminator is our Intellistat Ion Air Gun, this product is more geared towards clean room type applications.

EXAIRs’ Intellistat Ion Air Gun has earned a Class 5 Cleanroom Rating making it ideal for static elimination in cleanrooms for sensitive processes. There are manufacturing processes that require certain cleanliness standards for operation in such as scientific research, solar panel manufacturing or biotechnology industries. This means that any tool or material you use in this process has to meet a certain standard. EXAIR’s Intellistat was engineered to do just that.

EXAIR Intellistat Ion Air Gun

The Intellistat Ion Air Gun is a patented handheld air gun for static elimination in sterile environments and clean rooms. This lightweight tool provides rapid static decay with a simple squeeze of a short-throw trigger reducing 5,000 volts to 500 in under second. Furthering the Intellistat’s utility, it has now been awarded the ISO 14644-1 Class 5 rating for clean rooms and controlled environments making it the perfect tool for electronics manufacturing, testing facilities and laboratories.

The Intellistat is the ideal solution for static elimination in your sensitive processes. Learn more about the Intellistat as well as the rest of EXAIR’s large line of static elimination products at www.EXAIR.com or by contacting any of our Application Engineers.

Jordan Shouse
Application Engineer

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Clean Room Static Elimination

Class 5 Cleanroom Rating

EXAIRs’ GEN 4 Intellistat Ion Air Gun has earned a Class 5 Cleanroom Rating making it ideal for static elimination in cleanrooms for sensitive processes. There are manufacturing processes that require certain cleanliness standards for operation in such as scientific research, solar panel manufacturing or biotechnology industries. This means that any tool or material you use in this process has to meet a certain standard. EXAIR’s Intellistat was engineered to do just that.

The Intellistat Ion Air Gun is a patented handheld air gun for static elimination in sterile environments and clean rooms. This lightweight tool provides rapid static decay with a simple squeeze of a short-throw trigger reducing 5,000 volts to 500 in under second. Furthering the Intellistat’s utility, it has now been awarded the ISO 14644-1 Class 5 rating for clean rooms and controlled environments making it the perfect tool for electronics manufacturing, testing facilities and laboratories.

The Intellistat is the ideal solution for static elimination in your sensitive processes. Learn more about the Intellistat as well as the rest of EXAIR’s large line of static elimination products at www.EXAIR.com or by contacting any of our Application Engineers.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@EXAIR.com
Twitter: @EXAIR_EK

EXAIR’s New Catalog 33 with New Products and Added Information

EXAIR Corporation has been manufacturing intelligent compressed air® products since 1983.  If your company uses pneumatic systems, EXAIR has solutions to save you money in compressed air usage, improve your safety environment, and increase productivity.  You can review these products and our new products in Catalog33, or you can speak with an Application Engineer.  We are looking forward to working with you. 

For those of you that have been patiently waiting for the new catalog, we have great news! Catalog 33 is now in house. You can find it in our website as pdf files at this link, Catalog33.   We also have hard copies that are now available.   If you are like me and enjoy something to hold and read, you can fill out this form, Catalog Request.  Since Catalog32, we have released quite a few new products that are now included in Catalog33.  Here they are:

The EasySwitch® Wet/Dry Vacuum (page 167 – 168 in catalog) – In our Industrial Housekeeping Products, we made an industrial vacuum to pick up both liquid and solid materials.  The patent-pending EasySwitch vacuum simplifies the filter change process when switching from a dry material application to liquid, and vice versa.  Designed to handle the toughest of industrial cleanup jobs, the EasySwitch is available with either a standard or HEPA certified filter. It easily converts from liquid/dry mode by releasing the single latch and removing the filter element. For applications where dedicated wet and dry vacuum are needed, the EasySwitch is the ideal solution; one vacuum for wet, dry, light, and heavy applications.

Liquid Atomizing Spray Nozzles (FullStream/HollowStream) (page 98 – 102 in catalog) – EXAIR’s FullStream & HollowStream Spray Nozzles require no compressed air to operate. They produce droplets by spinning the liquid and breaking its surface tension through a precision orifice or by impacting the liquid onto a surface of the nozzle. These nozzles generate higher liquid flowrates and produce a coarser pattern than the Air Atomizing Spray Nozzles.  With the higher liquid flowrates, they are ideal for quenching, cooling, washing, rinsing, sanitizing, and many other applications. 

Intellistat® Ion Air Gun™ (page 138 – 139 in catalog) – The Intellistat Ion Air Gun is a lightweight solution for static elimination operations. This intelligent product utilizes balanced ionized compressed air to neutralize static and remove particulates during clean processes, test procedures, and sensitive assembly work.  The Intelistat Ion Air Gun comes equipped with a short-throw effortless trigger and the lightweight and ergonomic frame allows extended periods of use without experiencing operator fatigue.  The ionizing gun comes complete with a 6mm air connection and tubing, red and green LED lights for feedback, a removable hook for easy storage, and a low-voltage 24 VDC power supply.  The Gen4 Static Eliminators are great tools for industrial applications, and the Intellistat Ion Air Gun is ideal for laboratories, electronics, lenses, medical, pharmaceutical, etc. type of areas. 

VariBlast® Precision Safety Air Gun (page 105 in catalog) – The VariBlast Precision Safety Air Guns are very lightweight and deliver a focused blast of air.  This product line completes our Safety Air Guns from precision small blowing to the Super Blast.  Designed with the same style of variable force trigger as the VariBlast Compact Safety Air Guns, it’s easy to adjust the flow/force from the gun simply through the trigger.  New to this style of gun is the ability to install different length extensions, chip shields, and small Safety Air Nozzles. 

Catalog 33 also added additional pages containing best practices for using compressed air products.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb