Hey EXAIR, How Do You…?

Years ago it wasn’t uncommon to post a question you have to a website called a forum in order to get help figuring out how to do something. This of course was back when forums were still the rage and videos on the internet were not nearly as popular as they are today. It wasn’t very long after when trying to learn how to do something has now turned into an internet video search and you generally come up with half a dozen people explaining how to do the task at hand. Notice, I didn’t say that they are explaining how to do it well or do it right.

EXAIR started making how-to and tips and tricks videos back in 2010. We have consistently released new videos that cover the vast reaches of our products. Some are more subject matter expert videos, others are tips and tricks / how-to and finally you have the more in depth product knowledge videos.

The best part of this is that our Application Engineers are the ones that made/make them and so you get to see us, hear us discuss the proper way to proceed with products or situations. You can also call and talk to us if there is anything we may have left out. We always look forward to walking through troubleshooting, new installations, or even theoretical applications of products. If you want to look through the videos, you can search here on our blog, you can review them on EXAIR.com or even our YouTube channel.

Feel free to reach out and let us know, we are always here to help.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

Focusing to be a Good Corporate Steward

Every April, EXAIR takes the time to revisit our sustainability plan and the responsibility we have to be good stewards of our resources and to minimize our impact on the environment. It remains interesting how intertwined our internal processes are with the world around us, and we like to pay attention to this.

We realize that what we do as a company can directly impact others and our environment. We have reduced our consumption of resources, increased our recycling efforts and incorporated practices and standards into our product development, manufacturing and fulfillment processes that are beneficial to the environment. Our action plan significantly improves our operations, practices, facility and products. Here are some of the steps we’ve taken:

Compressed Air

  • Consumption reduced through a leak detection and mitigation program that saved one million cubic feet of compressed air per year.
  • Utilizing our own engineered compressed air nozzles throughout the plant minimizes compressed air use compared to commercial nozzles.

Metals

  • We recycle 100% of the metal scrap from our machining processes. The materials we recycle are aluminum, Type 303 and Type 316 stainless steel. 

Electrical Power

  • Our VSD (variable speed drive) air compressor reduced our electrical consumption by over 4,500 kWh in the past year compared to a conventional air compressor.
  • Consumption reduced through increased use of natural light, higher efficiency fluorescent fixtures and LED technology.
  • EXAIR continues to make improvements to the efficiency of our computers and computer servers which require fewer Kilowatt hours (KWH) per day.

Fossil Fuels

  • EXAIR delivers 91% of our invoices electronically which has eliminated those traditional postal service mailed copies.
  • We focus on local and regional vendors whenever possible, which reduces delivery distances and fuel.

       Paper/Cardboard

  • Electronic delivery of invoices allowed 67% reduction in printed pages.
  • Most shipments use recycled Kraft paper with a perfect “green score” of 360.
  • Recycled 100% of our cardboard and mixed paper products. Of the waste we place into our trash dumpsters – 80% is recycled and 20% is sent to the landfill.
  • Over the past year, EXAIR recycled 416 cubic yards of paper and cardboard.

Fresh Water

  • We use our very own Chip Trapper Systems in our manufacturing areas to extend the water-soluble coolant life from 6 weeks per changeover to 6 months per changeover. Keeping our coolant clean allows us to minimize the total amount of wastewater we recycle each year.
  • Our wastewater is 100% recycled

Natural Gas

  • Consumption reduced by installing programmable thermostats wherever possible to match heating/cooling cycles with facility usage patterns.

Through an expanded recycling program, we are able to 100% recycle our metal scrap, paper and cardboard, wastewater, wood and plastics.

The impact our products make is also notable:

  • EXAIR blow off products designed specifically to reduce compressed air consumption energy usage
  • A new tool developed as part of our coolant management system now available to customers
  • Packaging materials used by EXAIR are fully recyclable
  • Most EXAIR products themselves are largely or fully recyclable at the end of their useful lives
  • RoHS compliance on applicable products insures that, should these products end up in a landfill at the end of their useful lives, they will not contaminate the environment with unacceptable levels of lead, mercury, hexavalent chromium, PBB, PBDE or cadmium.

We will remain focused on our impact and make improvements through new materials, products, processes and technologies when we have the opportunity for continued improvement.

Enjoy today, the day where we recognize how precious the planet is. Join EXAIR and some of the largest and most notable companies on earth by practicing some of these improvements and using EXAIR Intelligent Compressed Air® products.

Sincerely,
The EXAIR Team
www.EXAIR.com

50 Years of Earth Day – Happy Earth Day!

Today marks the 50th anniversary of Earth Day and it will be observed in over 190 countries. For EXAIR, this year marks our 37th year helping compressed air users save compressed air energy and electrical resources. And the 37th year for improving our own efficiencies and processes in order to reduce waste. Because your volunteer opportunities may not be available this year, Earthday.org has gone digital for 2020 and is providing ways to participate via your computer.

EXAIR remains committed to a minimal footprint and continues to focus on manufacturing our products with little impact and doing our part to help protect our planet. We are proud to manufacture efficient products, implement processes and programs throughout our facility to help use our resources wisely and recycle everything we possibly can.

We manufacture and sell Intelligent Compressed Air Products that are specifically designed to reduce the use of compressed air throughout facilities.  On top of that, when you purchase an EXAIR product it will arrive in fully recyclable packaging and, in most cases, is made from a material that will be recyclable should it reach a point it is no longer useful.

Over the past years we continually look for improvement opportunities within our systems and processes. Recently we have…

  • Over the past year, EXAIR recycled 1300 yards of paper and cardboard.
  • Recycled 100% of our cardboard and mixed paper products. Of the waste we place into our trash dumpsters – 80% is recycled and 20% is sent to the landfill.
  • Recycled 100% of the metal scrap from our machining processes. Improvements in these processes has reduced scrap rates, which equates to 5.5 tons of recycled metal.
  • Used our very own Chip Trapper Systems in our manufacturing areas to extend the water-soluble coolant life from 6 weeks per changeover to 6 months per changeover. Keeping our coolant clean allows us to minimize the total amount of wastewater we recycle each year.
  • Further reduced our wastewater for reclamation by another 25% compared to last year.
  • Minimized our own compressed air use by 1 million cubic feet per year
  • Made improvements to the efficiency of our computers and computer servers which require fewer Kilowatt hours (KWH) per day

Another waste reducing factor that has proven to work out well for EXAIR is asking every customer if they accept digital invoices rather than requiring them to be printed and mailed.  We have been able to eliminate over 91% of all printed and mailed invoices. This helps to reduce our resources used as well as the amount of materials that are possibly turned into solid wastes at customer facilities. This also prevents the gas and vehicles necessary to deliver all of these invoices by mail.

Adding to the efforts above, we continue to maintain RoHS compliance on all electronic products, as well as actively track our supply chains to ensure no Conflict Minerals are being sourced and used in our products.

If you have any questions on how we can help your facility reduce their volume of compressed air or why we continue to reduce our wastes and increase our recycling efforts, contact us.

Happy Earth Day from EXAIR!

 

 

Image Credit: NASA/NOAA/GSFC/Suomi NPP/VIIRS/Norman Kuring

Happy Earth Day 2019!

Today marks the 49th annual Earth Day and it will be observed in over 193 countries.  For EXAIR, this year marks our 36th year helping compressed air users save compressed air energy and electrical resources.

It is also another year that we continue to focus on manufacturing our products with minimal impact and doing our part to help protect our planet. We are proud to manufacture efficient products, implement processes and programs throughout our facility to help use our resources wisely and recycle everything we possibly can. 

First and foremost, we manufacture and sell Intelligent Compressed Air Products that are specifically designed to reduce the use of compressed air throughout facilities.  On top of that, when you purchase an EXAIR product it will arrive in fully recyclable packaging and, in most cases, is made from a material that will be recyclable should it reach a point it is no longer useful.

Over the past years we continually look for improvement opportunities within our systems and processes. Recently we have made improvements to the efficiency of our computers and computer servers which require fewer Kilowatt hours (KWH) per day. We have further reduced our wastewater for reclamation by another 17%, and minimized our own compressed air use by 1 million cubic feet.

We use our very own Chip Trapper Systems in our manufacturing areas to extend the water soluble coolant life from 6 weeks per changeover to 6 months per changeover. Keeping our coolant clean allows us to minimize the total amount of wastewater we recycle each year. 

EXAIR recycles 100% of the metal scrap from our machining processes, which equates to 6.5 tons. Our cardboard and mixed paper products are also recycled 100%. Of the waste we place into our trash dumpsters – 80% is recycled and 20% is sent to the landfill.     

In total over the past year, EXAIR recycled 36.6 tons of paper and cardboard which equates to 80% of the solid waste we produce is recycled.  We focus on more ways to improve this percentage every year.

Another waste reducing factor that has proven to work out well for EXAIR is asking every customer if they accept digital invoices rather than requiring them to be printed and mailed.   Thanks to our wonderful customers we have been able to eliminate 91% of all printed and mailed invoices which helps to reduce our resources used as well as the amount of materials that are possibly turned into solid wastes at their facilities. This also prevents the gas and vehicles necessary to deliver all of these invoices by mail. 

On top of all the efforts above, we also continue to maintain RoHS compliance on all electronic products, as well as actively track our supply chains to ensure no Conflict Minerals are being sourced from the Democratic Republic of Congo.

If you have any questions on how we can help your facility reduce their volume of compressed air or why we continue to reduce our wastes and increase our recycling efforts, contact us.

Happy Earth Day from EXAIR!

 

Image Credit: NASA/NOAA/GSFC/Suomi NPP/VIIRS/Norman Kuring