If you’re tired of noisy, inefficient air guns that guzzle compressed air and risk operator safety, it’s time to level up. In today’s fast-paced manufacturing world, blowoff tools need to be smart – not just strong. Enter EXAIR’s lineup of Safety Air Guns, designed to meet OSHA standards while slashing noise, energy use, and fatigue. And the best part? We’ve got a quick video that breaks it all down in under 3 minutes. Watch the Video Below!
It’s been almost three years since EXAIR introduced our latest innovation in handheld blowoff products: the TurboBlast Safety Air Gun. It came hot on the heels of the VariBlast Precision and Compact Safety Air Gun product lines, which both feature a variable pull trigger that affords the operator precise control over the flow & force produced. That proved to be a real game-changer for a lot of customers, letting them even more fully optimize their blowoff applications.
For that same kind of control, in a larger, more powerful Safety Air Gun, we incorporated a gate valve into the design of the TurboBlast. It’s operated by a rotating collar, directly downstream of the trigger:
A quarter turn of the gate valve collar changes the TurboBlast Safety Air Gun’s discharge from a breeze to a blast.
We make them without the gate valve too – if you’re buying a Safety Air Gun that’s capable of 23lbs of force, there’s a decent chance that you don’t need, or want, the ability to turn that down. With or without the gate valve, though, we’ve heard some great success stories from satisfied customers:
A company that refurbishes machinery for the pulp & paper industry uses Model 1925-3 TurboBlast Adjustable Safety Air Guns (with our Model 1114 1 NPT High Force Super Air Nozzle, 3ft Extension, and Gate Valve) for the initial cleaning of the machines, and at certain other steps in the breakdown & disassembly. The Extension gives them extra reach, and the ability to clean larger areas in a single blast, and the Gate Valve lets them reduce the output force for more delicate areas of the machine.
Workers in a foundry use a Model 1917 TurboBlast Safety Air Gun (with our Model 1118 1-1/4 NPT High Force Super Air Nozzle, no Extension or Gate Valve) to remove scales from metal products right out of the forge. This is a classic “don’t need, or want, the ability to turn that down” case.
A firefighting sprinkler system manufacturer quickly & easily removes debris from the inside of welded pipes with a Model 1915 TurboBlast Safety Air Gun (with our Model 1114 1 NPT High Force Super Air Nozzle, no Gate Valve or Extension.) Operators appreciate its ergonomic design for this repetitive work of blowing quick blasts of air through a bank of pipes.
Whether you need something that’ll deliver a pinpoint flow of air in a tight space, or one that’ll blow a wide pattern of air with high force, EXAIR has a Safety Air Gun for you. If you’d like to find out more, give me a call.
Russ Bowman, CCASS
Application Engineer Visit us on the Web Follow me on Twitter Like us on Facebook
After mowing the lawn, I always blow the driveway & sidewalk off with a leaf blower. Then, before pulling the riding lawn mower back into the garage, I blow off the deck with the leaf blower too, and it always looks like it does a great job. The other day, though, I had to replace the drive belts, so I removed the deck and found an awful lot of grass trimmings had accumulated in the inner recesses. No matter how much air my leaf blower moves (and it moves a LOT), I would have needed a much more focused flow to get into some of those tight spaces.
Tight, focused flow – the VariBlast Precision Safety Air Guns can be fitted with our three smallest, most focused Super Air Nozzles – Atto, Pico, and Nano:
Not only do they create the most focused airflow patterns, these Super Air Nozzles are also small enough to fit in pretty tight quarters themselves.
Hard-hitting force – VariBlast Compact Safety Air Guns can also be fitted with the Atto, Pico, or Nano Super Air Nozzles for the tightest airflow patterns, as well as several others if higher flow & force are required.
For more aggressive applications, VariBlast Compact Safety Air Guns with 1″ High Power Flat Super Air Nozzles can apply up to 1 pound of force.
Extended reach – the VariBlast Precision Safety Air Guns are available with 12″ and 20″ 316SS extensions, and the VariBlast Compact Safety Air Guns can come with straight rigid aluminum extensions up to 72″ long.
Chip Shields – regardless of whether you need extensions for extra reach, these can all be supplied with Chip Shields. These are especially useful (and are included as standard) on the VariBlast Compact Safety Air Guns with Back Blow Air Nozzles.
Atto Back Blow Air Nozzles can blow out recesses or holes as small as 1/4″ in diameter.
Operator control – this is the key feature of the VariBlast models. Most handheld airguns have spool valve-type triggers that are really just on/off operation. They can offer some crude amount of throttling, but the variable pull trigger of the VariBlast Safety Air Gun provides precise control, and they’re ergonomic to boot. Here’s a short video that shows just how precise the control is with a VariBlast Precision Safety Air Gun.
Compressed air isn’t cheap, and if you use cheap, non-engineered blow-offs, you’re going to pay WAY more to operate them than you have to. If you want to find out how the VariBlast Precision or Compact Safety Air Guns – or any EXAIR Intelligent Compressed Air Products – can help you get the most out of your compressed air system, give me a call.
Russ Bowman, CCASS
Application Engineer Visit us on the Web Follow me on Twitter Like us on Facebook
From August 1st to September 30th, 2024, with qualified purchases online, EXAIR will be giving away a 1” Flat Super Air Nozzle with a purchase of our Safety Air Guns, including the VariBlast Precision, VariBlast Compact, Soft Grip, Heavy Duty, Super Blast and TurboBlast Safety Air Guns. We are promoting the importance of safety in the workplace with the EXAIR Safety Air Guns.
Compressed air guns are one of the most commonly used pneumatic products in manufacturing plants. They are used at workstations to blow off debris and clean parts and tools. Because of the large quantities that are used, they are the most targeted by OSHA (Occupational Safety and Health Administration). The majority of the common brands of air guns fail to comply with two common violations, rule 29CFR 1910.95(a) for noise levels and rule 29CFR 1910.242(b) for dead-end pressure. The reason for this is due to the type of nozzle that comes with the compressed air gun. OSHA fines can be very expensive, and you can alleviate these penalties by purchasing an EXAIR Safety Air Gun. Safety is everyone’s responsibility: management, the HSE department (Health and Safety Engineer), supervisors, and even the operators. In this blog, I will cover the features and benefits of one of our more common Safety Air Guns; the Soft Grip Safety Air Gun.
EXAIR Safety Air Guns are available, from stock, with Chip Shields.
EXAIR’s Soft Grip Safety Air Gun has a durable cast aluminum body with a soft handle grip that is best suited for rugged industrial use. The ergonomic design has a larger trigger for easy operation and a convenient hanger hook for easy storage. Chip Shields for worker safety are available. Extension pipes from 6” (152mm) to 72” (1,829mm) are available, as well as stay set hoses, from 6” (152mm) to 36” (914mm) for hard-to-reach areas. EXAIR offers a wide range of Safety Air Nozzles in different materials to fit onto the Soft Grip Safety Air Gun to suit your application.
As I mentioned above, the nozzles are one of the most significant parts of making a compressed air gun safe and OSHA compliant. EXAIR combines our engineered nozzles with a quality air gun to make the EXAIR Safety Air Guns one of the best products on the market. With our Safety Air Guns, we use less compressed air but still create a strong blowing force. We do this by entraining the free ambient air into the air stream. If you increase the mass of air at the target, it will give you a hard-hitting force to remove debris from surfaces or to clean tools and holes. The amplification ratio can be as high as 25 to 1. That means that for every one part of compressed air that it uses, the EXAIR Nozzles will entrain 25 parts of free ambient air. Also, the payback period for using a Soft Grip Safety Air Gun could be within weeks due to the savings in electrical costs from your air compressor. With EXAIR products, we were able to partner with Energy Star and power facilities to get rebates in selected areas.
A substandard blow-off gun is unsafe, loud, and wasteful. EXAIR Safety Air Guns can help improve these situations. They are OSHA compliant, very safe, and very quiet. They use less compressed air, which saves you money. And with a variety of different nozzles, they can better fit your application to decrease downtime. In the U.S. and Canada, EXAIR offers a 30-day unconditional guarantee on our cataloged items so you can try them out. You can see for yourself how effective these compressed air guns can be. If you need help matching the best Safety Air Gun to your application, you can contact an Application Engineer. And during the next two months, take advantage of the free 1” Flat Super Air Nozzle, a $62.00 complimentary gift, with a qualified purchase.