Have you ever heard an electric vacuum toward the end of its life? It gets this high pitch annoying noise caused by the bearings going out. I spoke recently to a customer who was hearing it about every two months. This company cuts ceramic tiles with a diamond-tooth circular saw. During this operation, a lot of dust is being created. He would attach an electric vacuum to the dust port of the saw housing. The vacuum was to remove as much dust as possible from the sawing operation to keep the area clean and the operators safe. After about two months of operation, they would start hearing that “moan” from their electric vacuum. The performance of the vacuum started to drop off, and it would allow more dust to collect in the saw room. This was a hazard as it would make the floor slippery. The operators then had to stop operations early to clean the floors at the end of each shift. After their second electric vacuum failed, they started looking for a better alternative.
When they contacted me about their issue, I knew immediately which EXAIR product would serve their need very well. I suggested our new model 6399-30, 30 gallon Premium Heavy Duty HEPA Vac system for this operation. The 30 gallon size is the smallest in the Heavy Duty HEPA family which made it easy to fit behind the saw table away from the operators. The HEPA filter inside has an efficiency of 99.97% at 0.3 micron. So, the dust will remain in the drum and not migrate back into the ambient air. The EXAIR vacuum generator has no moving parts or bearings to wear. It is made from a hardened steel construction which is very resistant to wear and abrasion from materials like ceramic. The EXAIR design can generate a high vacuum level to draw dust material at an extremely high rate, and it only has a decibel level of 82 dBA. With clean compressed air, this vacuum will last for years and years; not months.
As this company installed the Heavy Duty HEPA Vac into their system, the first thing that they noticed was how quiet it operated. The constant loud noise from their electric vacuum was gone, making it a better working environment. They also noticed that the dust was being removed very quickly by the powerful vacuum pressure. This meant that the amount of dust that could collect on the floor and equipment was greatly reduced. Since the floors were cleaner longer, it decreased shut down times and removed the constant hazard of a slippery floor.
If you find that you are going through your electric vacuums or just would like to reduce the noise levels, EXAIR has a large line of Industrial Housekeeping Products. You can contact us to see if we have the right vacuum product for you.