Optimizing Your Compressed Air System: Find and Fix Leaks

Looking to “go green?” We can help.

There are six steps in optimizing your compressed air system. This entry will focus on Step 2 “Find and Fix leaks in your compressed air system”. Each of the six steps make an impact toward optimizing your compressed air system but finding and repairing your leaks will save you hundreds if not thousands of dollars every year. Major leaks can be felt or heard as you walk around and are somewhat easy to identify. The smaller leaks, which can not be heard or felt, can be found using EXAIR’s Ultrasonic Leak Detector (ULD).

Model 9061

EXAIR Model 9061 will help you find all the smaller leaks that go unnoticed yet add up to become a significant portion of air loss within any air savings program. This Ultrasonic Leak Detector (ULD) is a hand held, high quality instrument that can locate costly leaks in your compressed air system. The person using the ULD need only aim it in the direction of a suspected leak. When a leak is present, an audible tone can be heard with the use of headphones, and the LED display will light. Testing the various unions, pipes, valves and fittings of a complete installation can be done quickly and effectively at distances up 20 feet ( 6.1 m) from a leak.

Compressed air systems that are not maintained can easily waste up to 30% of the compressor output through leaks that go undetected. Compressing air is an expensive operation. Saving the wasted compressed air reduces overall operating costs. Smaller insignificant air leaks may not be a problem but when you add up and repair the multiple smaller leaks it will lead to significant annual savings.

If you have a compressed air system and want to find and repair your leaks EXAIR Model 9061 is a must have for finding all your leaks. If you have questions or need help please contact any one of our Application Engineers for assistance.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@EXAIR.com
Twitter: @EXAIR_EK