Recently, we at EXAIR worked with a major player in the golf ball manufacturing world. As an avid golfer myself, this was an application I could really get a ‘grip’ on and I had the ‘drive’ to propose a solution.
The customer was involved in Research & Development, performing testing on the golf balls through robotic hitting, collection, and attribute measurement. The current set up involved the ball being hit, gravity collection into a PVC tube, and then an operator unhooking the tube, walking it over to and unloading the balls onto a rack, in the same order of hitting. The customer wanted to eliminate the manual task of the tube handling and have the balls delivered directly to the rack area. The transfer would need to be 15′ vertically, then 15′ horizontally, before dropping down to table level. A typical rate is only 5 balls per minute. This is a perfect application for the Line Vac, a compressed air operated conveyor.
EXAIR had previously tested golf ball conveyance, as seen in the Line Vac video below (at the 1:53 mark) where golf balls are conveyed 100′, at only 30 PSIG of supply pressure.
To present the best solution to customer, we had 2 dozen golf balls sent to us, and we set-up and simulated the actual conveyance conditions of 15′ vertical and 15′ horizontal travel. We found that the balls could be conveyed at only 20 PSIG of supply pressure, when presented one at a time. When the inlet was flooded with golf balls, simulating a worst case condition, the Line Vac was able to perform the conveyance at 60 PSIG. Operation at 80-100 PSIG is possible providing a operational safety factor.
The customer was impressed with the results and has implemented the model 6984 – 2″ Aluminum Line Vac Kit into the process, making the process more efficient.
We have a team of Application Engineers that are ready to review your process and application, and help to determine if an EXAIR Line Vac can convey your material at the distance and rate desired. We may even have you send in small sample of the material, and we can set-up, test, and share the results with you.
If you have questions about Line Vacs, or would like to talk about any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or any of our Application Engineers can help you determine the best solution.
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Golf Ball Pyramids by Beau B used under Creative Commons – CC BY 2.0