Well it’s that time of year again, at the time of writing this blog thousands are lining up in Augusta Georgia ready to see the 87th edition of the Masters Tournament! Some go for the high level of talent and golf that is played over four days. Others go for the cheap Concessions foods! I mean come on $1.50 for an egg salad and Pimento Cheese Sandwich! Sign me up!
But here at EXAIR we happen to have a few things that can help you with your Golf Game!
Forgot your Tee? No Worries we have you covered with our E-Vac Vacuum Generators! Check out the video below! (They can also be used to suction cup the ball out of a Gators mouth, RIP Chubbs)
On a serous note, when you’re not using an E-Vac as a golf tee, they are very commonly used in applications for bag and package opening, label placement, vacuum forming, leak testing and pick and place applications.
EXAIR Also has accessories to round out vacuum cup systems including vacuum cups themselves, mufflers, check valves, vacuum tubing and fittings.
2. Stuck in a sand trap and really need to get it with in a foot to knock down that par? Again we have you covered the Line Vacs can convey your ball with in inches of the hole. So all you’ll have to do is just tap it in! (Just below the best clip of Happy Gilmore is the line vac conveying some golf balls!!)
While the line vac could help you take a few strokes off your golf game, they will also help you get rid of your buckets and ladders, for filling and moving product. These small units can move large volumes of material.
They are a perfect solution for moving things like plastic pellets, textiles, food products, pills/tablets, granules and much more. By adding a small amount of compressed air through the directed nozzles on the Line Vac, you will create a vacuum on one end and a high flow of air on the other to lift and or push your material up and over to a new location.
Even though I would love to pull a air compressor behind my cart and see what people say at my local course! Both the Line vacs and E-Vacs have great industry uses. If you have anything you need to move or convey give us a call. We have a team of application engineers here M-F 7AM-4PM!
With countless number of different Models to fit every application, EXAIR Line Vacs are used to convey everything from the lightest of packing peanuts to heavy steel shot. They’re versatile, reliable, durable, and incredibly easy to install and operate.
EXAIR Line Vacs use a small amount of compressed air to generate a powerful vacuum by a Venturi effect. The unique design of the generator creates a high velocity of air to create a low pressure on one side and a powerful thrust on the other. The Line Vac can pick up and move solid material from light and fluffy batting to dense, heavy and abrasive material and pieces. They can transfer product horizontally up to 100 feet (30 meters) away and vertically up to 20 feet (6 meters) high. You can watch a video on the operation of a Line Vac HERE. Compared to other vacuum or conveying systems, the EXAIR Line Vacs are very quiet, rugged, and powerful. They are exceptionally simple to install and solve many “bucket and ladder”, loading and scrap removal applications. EXAIR makes a variety of Line Vacs in different sizes, styles, and materials to best fit your application.
The standard Line Vac is the most versatile product in this family. EXAIR stocks a wide range of sizes, materials, and styles for targeting the best solution for moving material. We have two types of connections, slip-on ends for hose connections and threaded ends for pipe connection. EXAIR can swap the connections with a slip-on hose on one end with a threaded connection on the other. They range in diameters from 3/8” (10mm) up to 5” (127mm). We manufacture the Line Vacs in aluminum, 303SS, and 316SS; but don’t let that deter you if your need them manufactured in any other type of material. We have high temperature models that can withstand temperatures up to 900 deg. F (482 deg. C). These Line Vacs work great in applications for loading plastic pellets in hoppers, discarding scrap pieces, trim removal, and transferring material. If an operator has to carry a container of dry material and climb stairs, a Line Vac could be a much better alternative.
Heavy Duty Line Vac: Hardened Alloy Construction and High Performance
The Heavy Duty Line Vacs are made from a hardened alloy steel for abrasion resistance. The generators inside these Line Vacs are more powerful than the standard models; so, that they can also convey heavier materials at higher conveyance rates. They can reach rates as high as 40 lbs./min. (18.2Kg/min) of material. With the hardened alloy construction, they are great for sand blasting applications, ceramic, glass and steel shot. They are manufactured with inlet and outlet connections for ship-on hoses or threaded pipes. EXAIR stocks the Heavy Duty Line Vacs in the range from ¾” (19mm) to 3” (76mm) for both hose and NPT connections. These Line Vacs are our most powerful design with great wear resistance.
EXAIR’s Light Duty Line Vac
On the other end of the Line-Vac spectrum, EXAIR also manufactures the Light Duty Line Vac. They use much less compressed air than the other Line Vacs which work great for moving lightweight materials over short distances. They can also be used for removing smoke and fumes from a work area. The Light Duty Line Vac ranges from ¾” (19mm) up to 6” (152mm) diameter for slip-on hose connections. This two-piece design provides an effective way of moving material at a lower cost. It can be used in applications like hopper loading, fiber tensioning, filling operations, and smoke removal. For moving material within a short distance, the Light Duty Line Vac could be the proper product to use.
Model 161200-316 – 316 Stainless Steel Sanitary Flange Line Vac
Our latest engineering design within the Line Vac family is the Sanitary Flange Line Vacs. They can fit within sanitary piping systems to convert pipes into a useful conveyor for bulk material and waste removal. They use an ISO2852 flange for easy disassembly and cleaning to reduce bacterial entrapment. They ae made from 316 stainless steel material for superior corrosion resistance. They come in four different sizes to fit the sanitary flanges from 1-½” up to a 3” flange. For sensitive applications where cleanliness is a major requirement, the Sanitary Flange Line Vac are manufactured for these conditions.
With all of the EXAIR Line Vacs above, they can be sold as kits. A kit will include a filter, regulator and a bracket. (A bracket is not sold with the Light Duty Line Vac kits.) The filter will help keep the Line Vac clean as well as the product that it is conveying. The regulator is a great tool to vary the conveyance rates for better control. The bracket helps to mount the Line Vac to a sturdy base for support. A useful accessory to conveniently hide the compact Line Vac for ease of use and operation.
If you have any questions on how our Line Vacs can help save you money give us a call! One of our application engineers will be happy to assist!
With 119 distinct Models, EXAIR Line Vacs are used to convey everything from down feather to steel shot. They’re versatile, reliable, durable, and incredibly easy to install and operate. Most applications can be completed using one of our many stock Line Vacs. Additional applications include part transfer, waste or trim removal, hopper loading, filling operations, chip removal and fiber tensioning.
Lightweight and durable aluminum is the most popular choice, but we make them in stainless steel (Types 303 and 316) for heat and corrosion resistance. For extreme heat, the High Temperature option affords protection to 900F (482C) in either 303SS or 316SS.
They are available from 3/8″ to 5″ diameters, for use with hose, tube or pipe. Line VAcs have smooth ends for hose or tube. The threaded models use NPT threads from 3/8 NPT to 3 NPT to turn ordinary pipe into an air conveyor! They can also be bought with sanitary flange ends for easy disassembly when necessary for cleaning or maintenance.
Materials include aluminum, Type 303 and Type 316 stainless steel or a hardened steel alloy for moving abrasive materials like garnet, glass, or blasting media.
With that being said, there are always applications that need a special product. And because of that we do make “special” or custom products when the need arises.
For example this Live Vac has the sanitary flange design, but the customer needed it made from a special material so their product passing through it wouldn’t be contaminated by metal. So we did just that, we designed built and shipped this line vac and it worked amazingly well!
Accessories include the transport hose, mounting brackets, filter and regulators. A filtering drum cover is very useful to keep material and/or dust inside, when transporting materials into a drum.
No matter what kind of bulk material you need to move, or what type of special conditions you have. EXAIR has a Line Vac product for it. If you’d like to find out more, give me a call.
Jordan Shouse
Application Engineer
EXAIR Corporation
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With 119 distinct Models, EXAIR Line Vacs are used to convey everything from down feather to steel shot. They’re versatile, reliable, durable, and incredibly easy to install and operate. Consider this list of uses, starting with our smallest Line Vac, and going to our largest:
Model 6058 3/8″ Stainless Steel Line Vacs pull mica from a bulk container and spray it into a mold for making decorative stones, to apply a glittery surface. They used to do it by hand, but the Line Vacs spread it more consistently.
A Model 6079 1/2″ Aluminum Line Vac pulls small metal scraps from a metal trimming operation, as they’re cut, keeping the work area clean.
Model 130075 3/4″ Light Duty Line Vacs perform a similar function in a plastic cutting machine, conveying away cut chips and eliminating the need for periodically stopping the machine to clean up.
A medical device manufacturer saw a 50% increase in productivity when they went from removing flash by hand from molded silicon parts to using a Model 6061 1″ Stainless Steel Line Vac to suction it away automatically.
A mining equipment manufacturer reclaims sand from a secondary operation on their green sand molds with a Model 6062 1-1/4″ Stainless Steel Line Vac. This keeps their mold area clean, and has eliminated waste in production.
Model 151150 1-1/2 MNPT Heavy Duty Threaded Line Vacs, fitted into black iron pipe systems, reclaim hot metal chips from a deep channel milling machine, automating the transfer to the recycling hopper. This eliminated the risk of lifting AND burn injuries from the manual handling of the hot chips.
Model 6084 2″ Aluminum Line Vacs vacuum trim scrap from custom label making machines to a central scrap bin, keeping the floor clean, and keeping operators from having to empty individual bins at each machine.
A Model 6065 2-1/2″ Stainless Steel Line Vac conveys rejected peanuts (identified and segregated by a vision sorting machine) from the catch pan to a large collection hopper. This is hauled away at the end of each shift, instead of an operator paying constant attention to the catch pan.
Model 161300-316 3″ Sanitary Flange Line Vacs replaced mechanical conveyors in a grain mill, incorporating a totally enclosed Clean In Place (CIP) system. This greatly reduced contamination controls when the product was openly conveyed, and actually increased their conveyance rates of their bulk grains.
A Model 6087 4″ Aluminum Line Vac conveys an additive (in pellet form) into an asphalt mixer, replacing an auger conveyor that left product in the hopper and would clog regularly, resulting in messy spills.
A company that recycles spent ammo from gun ranges uses a Model 6088 5″ Aluminum Line Vac to convey the granulated rubber backstop material into their truck. After the ammo is separated, they use the Line Vac to replenish the granulated rubber into the backstop.
A Model 130600 6″ Light Duty Line Vac conveys linen squares (mostly 12″ and 24″ square) through the main header of a sorting operation in a commercial laundry facility. The system also incorporates several Model 120024 4″ Super Air Amplifiers in individual “pickup” branches.
The EXAIR Line Vac is a fast, low cost way to convey most any bulk material.
No matter what kind of bulk material you need to move, EXAIR has a Line Vac product for it. If you’d like to find out more, give me a call.
Russ Bowman
Application Engineer
EXAIR Corporation
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